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New pasta pre-dryer from GEA for improved efficiency and lower operating costs

07 May 2023

The New Generation Pre-Dryer from GEA, for the first stage of pasta drying, represents a significant advance on all previous designs. The new machine helps to reduce costs and improve efficiency in food production plants and overcomes many of the inherent limitations associated with previous models and other technology currently available on the market.

The New Generation Pre-Dryer for pasta processing from GEA. Source: GEA

The New Generation Pre-Dryer for pasta processing from GEA. Source: GEA

In redesigning the new pre-dryer, GEA has focused on simplicity and practicality. This approach has improved accessibility to reduce cleaning time and maintenance costs, and has successfully improved the efficiency of the process using CFD simulation (Computational Fluid Dynamics), for ensuringhigh productivity and excellent product quality.

Simple design

GEA has reduced the number of the shelves, which transport the pasta from the inlet to the outlet of the machine by vibration, from nine to three. This significantly increases drying efficiency. The shelves can be removed and replaced more easily for faster, more efficient cleaning. The new design has also significantly increased the machine performances: for a production level of 2000 kg/h, drying time and product spillage have been sensitively reduced.

‘Down-Top’ ventilation

The new ‘Down-Top’ ventilation concept, with optimized counter-current heating of the product, is highly efficient and helps to ensure a high-quality product by maximizing air/product interaction. Thanks to this new drying configuration, the ventilation motors have been located outside the drying chamber where they are not exposed to extremes of heat. This helps to reduce costs and ensures that they can be removed for servicing more easily.

Modular design

GEA has used a modular design for the new GEA Pre-Dryer. This means it can be easily adapted to manage different production capacities with the option to couple two machines in parallel if required.The new GEA Pre-Dryer has also a more compact design compared to its predecessors andcan be easily adapted to fit into existing lines.

This new machine has been developed by combining many years of technological GEA experience with a fundamental understanding of customers’ needs. It’s all stainless steel construction provides both strength and improved hygiene. It is more efficient, easier to set up and maintain, more durable over time, and more versatile than any of its predecessors.  

Nicole Meierotto

CONTACT

Phone: 49 211 9136 1503

Media Relations

GEA Group Aktiengesellschaft

Peter-Müller-Str. 12


40468

Düsseldorf


Germany

+49 211 9136-0

About GEA

GEA es uno de los mayores proveedores para la industria alimentaria y para muchos otros sectores de la industria. En 2019 generó unos ingresos consolidados de 4.900 millones de euros aproximadamente.

El grupo tecnológico internacional se especializa en maquinaria y plantas, además de tecnologías de procesos y componentes. GEA proporciona soluciones de energía sostenibles para procesos de producción sofisticados en distintos mercados de consumo, además de ofrecer una amplia gama de servicios. El grupo genera aproximadamente un 70 por ciento de sus ingresos del sector de alimentos y bebidas, un sector que disfruta de un crecimiento sostenible a largo plazo. A 31 de diciembre de 2018, la compañía contaba con unos 18.500 empleados en todo el mundo. GEA lidera el mercado y la tecnología en sus áreas de negocio. La compañía cotiza en el índice bursátil alemán MDAX (G1A, WKN 660 200), en el índice STOXX® Europe 600, y en los índices MSCI globales de sostenibilidad.
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