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GEA launches its new xTru Twin 140 extruder completing its range of high-capacity output equipment

04 Aug 2021

GEA has rounded out its xTru Twin series of high-capacity extruders for the food and pet food industries with the flagship xTru Twin 140.

The upgraded GEA xTru Twin 92 high-capacity extruder offer users up to 40 percent higher capacity with the same efficiency, quality and footprint. (Photo GEA)

The upgraded GEA xTru Twin 92 high-capacity extruder offer users up to 40 percent higher capacity with the same efficiency, quality and footprint. (Photo GEA)

The new top-of-the-range machine is equipped with an advanced profile; powered screws provide users up to 40 percent increased capacity with the same efficiency, quality and footprint as previous models. Additionally, this high-capacity technology can be applied to the other models of the GEA xTru Twin extruders too – models 70/92/112 – and retrofitted to older machines to increase their capacity without changing the floorplan of the factory.

The GEA xTru Twin extruders offer the flexibility to produce a wide range of products including: cereal-based snack pellets die-cut, 2D, 3D, multilayers, square shape, punched and direct expanded; breakfast cereals; dry pet food; and any other extruded food product. The latest xTru Twin 140 has a production capacity of over 3 tons of pellets and 10 tons of pet food kibbles an hour.

More capacity but same footprint ... same machine!

To achieve the additional capacity GEA engineers have used their experience and know-how to increase the cross-sectional area, rotation speed and pitch of the screws on the new machines while maintaining the extruder footprint and screw length. This also allows customers to upgrade existing machines without buying a new one or changing the plant layout.

Increased quality, hygiene and safety

The new xTru Twin 140 extruder completes GEA's high-performance extruder range. (Fig. GEA)

The new xTru Twin 140 extruder completes GEA's high-performance extruder range. (Fig. GEA)

Other key features of the GEA xTru Twin range include: A high-speed premixer for perfectly hydrating flour; a large, curved mixing vessel that facilitates good water absorption and adhering to the requisite hygiene standards; a vertical forced feeding screw to control the dough’s movement into the cooking screw; a powerful, variable speed motor with a safety clutch; a high-torque, double cascade gearbox that ensures excellent power reserves and safety. With its co-rotating, fully intermeshing twin screws, a modular barrel assists in properly cooking cereal-based dough.

Driven by customer demand

GEA embarked on the process of developing the new technology in response to customers’ requests and the market’s need for a single, high-capacity machine capable of producing a wide range of innovative food shapes. Thanks to this new technology’s flexibility, customers can develop new products and get them to market quickly and profitably.

Nicole Meierotto

CONTACT

Phone: 49 211 9136 1503

Media Relations

GEA Group Aktiengesellschaft

Peter-Müller-Str. 12


40468

Düsseldorf


Germany

+49 211 9136-0

About GEA

GEA is one of the world’s largest suppliers of systems and components to the food, beverage and pharmaceutical industries. The international technology group, founded in 1881, focuses on machinery and plants, as well as advanced process technology, components and comprehensive services.

With more than 18,000 employees, the group generated revenues of about EUR 5.4 billion in more than 150 countries in the 2023 fiscal year. GEA plants, processes, components and services enhance the efficiency and sustainability of customer’s production. They contribute significantly to the reduction of CO2 emissions, plastic usage and food waste. In doing so, GEA makes a key contribution toward a sustainable future, in line with the company’s purpose: ”Engineering for a better world“. GEA is listed on the German MDAX the European STOXX® Europe 600 Index and is among the companies comprising the DAX 50 ESG, MSCI Global Sustainability as well as Dow Jones Sustainability World and Dow Jones Sustainability Europe Indices.
 
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