Bericht voor de vakpers
22 Mar 2022
The need to sustainably transform the food industry and find alternative sources of nutrition has never been more pressing, concludes a report by the U.S. Food and Agriculture Organization (FAO). As a technology partner to the industry, GEA aims to lead the way to tomorrow’s safe, accessible and affordable nutrition by driving game-changing advances in the novel food market. At Anuga FoodTec 2022 in Cologne, GEA will showcase its new pilot line for cell cultivation and fermentation that allows customers to fast-track cellular agriculture’s development from the laboratory to commercial production.
“We will be providing a sneak preview of how technology can help combat increasing food insecurity. Our Anuga showcase under the guiding principle of ‘A Taste of Tomorrow’ will shine a light on GEA’s model New Food initiative, which promotes innovation in the emerging cellular agriculture sector,” says Heinz-Jürgen Kroner, Senior Vice President Liquid & Filling Technologies at GEA. Highlight will be a modular, Mobile Test Center to help customers pilot and scale these new foods.
For the first time, GEA will showcase its Mobile Test Center (MTC) for new food applications. Available for customers to rent or purchase for use on their own or GEA’s premises, this fully equipped, pilot-scale process line for cell cultivation or fermentation can be individually configured.
“While laboratory setups alone are enough to provide experimental evidence that a particular formula or cell growth might work for a specific end product, it is only possible to evaluate those results and develop a viable concept for industrial scaling with a pilot line. Our MTC turns concepts into reproducible processes,” says Kroner. In a word, the GEA Mobile Test Center will bridge the gap between laboratory work and demo plants. Using the test center, customers are able to not only determine parameters ranging from cell viability through mass balance to yield but also to efficiently design processes and develop a future-proof business model for subsequent commercial production.
Up until now, making the leap from lab testing novel foods to validating processes on an industrial level has required a significant investment in a demo plant – despite there being no guarantee of success. With its Mobile Test Center, GEA is offering a new way of providing proof of concept for cellular agriculture. Best of all, customers do not need to invest in a full pilot plant to facilitate the process of scaling up to commercial cell-based manufacturing. Instead, they can use the MTC to study cell cultures and microbes as well as improve fermentation strategy, modify formulas, alter growth media and ingredients plus tweak process parameters so as to increase yield and repeatability.
“We need to not only find new ways of feeding people but also to make that food readily available and affordable,” says Kroner, describing the challenge. “Since GEA is a technology expert, this is where our strength lies – in providing our customers with an exceptionally high level of investment security when they enter into novel foods.”
Available for customers to purchase, rent or use on GEA’s premises, the GEA Mobile Test Center (MTC) is a fully equipped, pilot-scale process line for manufacturing cellular and acellular new foods. Photo: GEA
The MTC comprises eight industry-approved, food-grade technologies, including the GEA multifunctional fermenters or bioreactors as well as equipment for mixing, heat treatment, homogenization, separation and filtration. With the freedom to alter the sequence of the various steps and add or repeat process stages, customers are empowered to test cultivation and fermentation strategies as well as product recovery. Thanks to the test center’s flexible process architecture, GEA can individually configure, install and commission the plant on site.
New Food business area at GEA
GEA has named New Food as one of its strategic levers for attaining the Mission 26 targets that the Group aims to reach by 2026. For GEA, New Food refers to products and ingredients based on plant, microbial and cell cultures that are made using both traditional and new processing methods, such as precision fermentation or tissue engineering. GEA set up a business unit within the Liquid & Powder Technologies Division devoted specifically to new food projects as early as last year. To be able to act in this dynamic growth market in an agile and focused manner, the company will be expanding the New Food business unit over the coming months.
Cellular agriculture for sustainable food production
Cellular agriculture is an emerging field in biotechnology that relies on insights from the chemicals and biopharmaceutical industries to manipulate bacteria and other cells into biologically producing molecules such as hormones or enzymes. This makes it possible to develop fermentation processes that sustainably produce key nutritional components such as proteins and other functional ingredients on a large scale. In addition to that, cell cultivation can be used to grow complete foods such as meat, seafood and milk from animal tissue.
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GEA is one of the world’s largest suppliers of systems and components to the food, beverage and pharmaceutical industries. The international technology group, founded in 1881, focuses on machinery and plants, as well as advanced process technology, components and comprehensive services.