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GEA wins third contract from Pol’s for freeze drying systems

09 Feb 2022

GEA has secured its third contract from food manufacturer Pol’s to deliver and install RAY® freeze drying equipment at the company’s 4,000 m2 fruit and vegetable freeze drying facility in Ermenek, Karaman, Turkey. The new order will see another RAY® 125 freeze dryer installed at the Pol’s site. This will give the ability to increase freeze drying output from 200 tons to 300 tons per year. Handover of the new equipment is expected by mid-2022.

Produkty liofilizowane firmy Pol's (zdjęcie od Pol's)

Produkty liofilizowane firmy Pol's (zdjęcie od Pol's)

“As one of the only companies in Turkey to exploit freeze drying technology for commercializing local crops and harvests, our mission is to contribute to sustainable development of agriculture and offering the healthiest products to consumers from seed to plate. Our growing business is focused on expressing core values and promoting local engagement. GEA’s freeze drying equipment works very reliable and on a high-quality level. We of course reviewed freeze drying systems and technology from other global companies, but GEA’s technology competence and services convinced us and we have repeatedly returned to GEA for new equipment”, reports Ali Polat, CEO of Pol’s.

Supporting sustainable farming and reducing food waste

Part of the Muzaffer Polat Group, Pol’s was established in 2017 to help promote and boost sustainable, profitable agriculture, employment and knowhow for struggling farming communities in the remote Ermenek region. Pol’s supports local farmers in the area, who grow a wide range of fruits and vegetables – from strawberries, to apples, kiwi and peas. These are freeze dried to generate nutritious, tasty and high-quality products that are sold globally. Importantly Pol’s supports small-scale farmers from field to factory, with a focus on quality. The company offers complete oversight of the end-to-end freeze-drying process, from the minute the fruits are harvested and arrive at the factory, to the storage and release of packaged products.

Freeze drying can represent a key process for reducing food waste during bumper harvests, or when the market for fresh produce might be depressed. The extra revenues may represent a lifeline for farming communities and small producers, as well as ensuring that valuable crops and harvests are utilized, rather than just thrown away.

Liofilizator wsadowy GEA RAY® z liofilizowanymi truskawkami (zdjęcie od GEA)

Liofilizator wsadowy GEA RAY® z liofilizowanymi truskawkami (zdjęcie od GEA)

GEA convinces with state-of-the-art technology and commitment

The new RAY® 125 freeze dryer will triple capacity at the plant since the first RAY® 125 and RAY® 1 units from GEA were installed in 2017. The RAY® 125 unit is the second largest of the GEA family of RAY® batch freeze driers, with a potential output of up to 460 kg per 24 hours, when running with fruits. Featuring a fully automated continuous de-icing system, the RAY® 125 is designed to minimize energy consumption in the refrigeration plant, high freeze-drying capacity per square meter of tray surface, and constant condenser capacity. Offering complete hands-off control of the drying cycle for each batch, the system is inherently user friendly.

The presence of dedicated GEA representatives in Turkey was a key consideration for the customer. Serdar Gez, Managing Director at GEA Turkey explains: “Local GEA experts, on the ground, will continue to work closely with Pol’s going forward. This is particularly important given the geographical remoteness of the Ermenek site. Our experts know the environment, can develop the best solutions and provide remote support in a timely manner. If necessary, we will do our best to be on site within the shortest possible time.”

GEA freeze dryers are designed to offer negligible power loss, with low energy consumption. User friendly and compact, the RAY® systems have been developed to offer uniform drying, high sublimation capacity, and optimum hygiene to comply with the most rigorous safety standards.

Nicole Meierotto

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GEA jest jednym z największych dostawców dla przemysłu przetwarzania żywności i wielu innych sektorów, w 2019 roku spółka wygenerowała skonsolidowane przychody na poziomie 4,9 miliarda euro.

Ta międzynarodowa grupa technologiczna specjalizuje się w produkcji maszyn, instalacji oraz technologii i komponentów procesowych. GEA dostarcza zrównoważone rozwiązania energetyczne na potrzeby skomplikowanych procesów produkcji na różnych rynkach użytkownika końcowego oraz oferuje wszechstronne portfolio usług. Około 70 procent przychodów grupy pochodzi z sektora żywności oraz napojów i alkoholi, w którym obserwowany jest długoterminowy i zrównoważony wzrost. Zgodnie ze stanem na 31 grudnia 2018 roku firma zatrudnia na całym świecie około 18 500 osób. GEA jest liderem rynkowym i technologicznym w segmentach biznesowych, w których prowadzi działalność. Spółka jest notowana na niemieckim indeksie MDAX (G1A, WKN 660 200), indeksie STOXX® Europe 600 Index oraz wybranych indeksach MSCI Global Sustainability. Więcej informacji można uzyskać w witrynie gea.com.
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