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Hicoflex® Single Use Containment System

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Containment Solutions

Hicoflex® Single-Use Containment System

GEA offers a single-use high containment interface for the safe and dust-free transfer of solid dosage material to fully protect your operator and your product.

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Hicoflex Opening Tool-in use

Hicoflex_overview

Hicoflex Opening Tool-in use

Hicoflex_overview

With the Hicoflex® system, GEA ensures fully contained powder transfer during the charging and discharging of hazardous material. The Hicoflex® is attached to both a disposable containment bag, for material transport, and to a disposable containment adaptor that fits onto the inlet or outlet chute to allow product transfer.

Protecting Your Operator and Your Product

Single-use containment enables your operators to perform the jobs they should be doing, not washing small containers or waiting for cleaning validation.

Safe, easy to use and cost-effective, Hicoflex® gives you the power to work more effectively and efficiently – by reducing overheads and running costs while improving yield and output, and getting product to market faster. Benefits include

no cross-contamination owing to single use
visible contained product transfer
disposable, so no cleaning or validation
safe handling of potent products
fast installation and easy handling.

Functionality

Hicoflex® disposable containment technology comprises two identical couplings that are joined together to seal the external faces, thus providing dust-tight product transfer. Hicoflex® Consumables can be operated using specially engineered equipment.

Applications

Whatever your application, from charging a reactor or tablet press to discharging an isolator or process unit, to the fully contained transfer of hazardous materials, we have a solution that fits your needs.

Charging and Discharging
Hicoflex® stations and our Hicoflex® Trolley enable the safe and efficient charging and discharging of hazardous products while complying with stringent containment requirements.

Sampling Technology
The specially designed Hicoflex® Sample Bag allows non-intrusive sampling from IBCs reactors or process units, for example. The sample can then be transported in a closed bag to any location where it can be removed and analyzed when required.

High Level Containment
Offering containment from 1–10 μg/m³ (STTWA) as standard, containment levels down to <1 μg/m³ (STTWA) can be achieved with an optional Hicoflex® Suction Device.

Specifications

100% FDA compliant
Manufactured under GMP conditions in a Class 5 cleanroom according to ISO EN 14644-1
Full traceability of product contact parts.

Hicoflex® Consumables

Safe, easy to use and cost-effective, Hicoflex® gives you the power to work more effectively and efficiently.

Available Hicoflex® consumables:

Hicoflex® Charge Bag

The Hicoflex® Charge Bag comprises a coupling and a PE bag.
A handle is incorporated for easy transportation and to hang the bag up during discharge.
Available sizes: 1, 5, 10, 15, 25, 50 L

Hicoflex® Charge Bag with Flush Connector

The Hicoflex® Charge Bag with Flush Connector
Ensures a full yield discharge because of an internal rinsing device.
Available sizes: 5, 10, 15, 25, 50 L

Hicoflex® Adaptor

The Hicoflex® Adaptor is used to connect Hicoflex® Bags to the processor.
This adaptor is made from a Hicoflex® coupling and a standard tri-clamp connector.
Available sizes: 2, 4, 6"

Hicoflex® Spray Bag with Drain

The Hicoflex® Spray Bag equipped with an additional drain
Enables the rinsing/wetting of the connectors from below.

Hicoflex® Sample Bag 400

The Hicoflex® Sample Bag 400 is a hose-shaped bag with a sampling device. After docking the bag, a sample (approx. 5 mL) can be taken in a fully contained way.
We highly recommend the use of a Hicoflex® Opening Tool Pistol to take product samples.

Hicoflex® System Components

By using our low-maintenance Hicoflex® systems, GEA ensures that the operator is fully protected and the product is completed contained during material transfer.

Available Hicoflex® components:

Hicoflex® Charge Station

To charge product into a Hicoflex® Bag, we recommend the use of our stainless steel Hicoflex® Charge Station, which comes supplied with an adjustable support platform for the bags.
The station can easily be installed on a existing tri-clamp nozzle.
Available sizes: 2, 4 and 6"

Hicoflex® Discharge Station

The stainless steel Hicoflex® Discharge Station features a height adjustable bag support, facilitating product transfer from the Hicoflex® Bags.
The station can easily be installed on an existing tri-clamp nozzle.
Available sizes: 2, 4 and 6"

Hicoflex® Opening Tool Pistol

The Hicoflex® Opening Tool Pistol is suitable for manual use
We highly recommend the use of a Hicoflex® Opening Tool Pistol for taking product samples from a Hicoflex® Sample Bag.

Hicoflex® Opening Tool

The manually operated Hicoflex® Opening Tool, which is attached to our Hicoflex® Discharge or Charge Stations
It can also be supplied and installed separately.

Hicoflex® Suction Device

The Hicoflex® Suction Device can be used to extract airborne particles and dust, down to a containment level of <1 µg/m³ (STTWA), during material transfer.

Hicoflex® Trolley 4”

The Hicoflex® Trolley is a mobile stainless steel frame with a 4” tri-clamp
It is used for the manual charging of Hicoflex® Bags.

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