GEA presents more sustainable solutions for the bakery industry

GEA Retrofit Kit

The electric oven retrofit kit is a quick and easy way to switch from high-consumption gas ovens to more sustainable electric options. The changeover can be done swiftly and simply within a normal eight-hour work shift – depending on the oven characteristics. In addition, an electric tunnel oven consumes 15 to 20 percent less energy than a gas-powered oven.

For customers wishing to switch to carbon-neutral production, the retrofit kit makes it possible to test manufacturing the baked product by way of electric baking before investing in a new oven. The GEA retrofit kit offers a great deal of flexibility in switching from gas to electricity or a mixture of both, depending on the product specification. Steam injection and turbo power facilitate fine-tuning of the baking process in an electric environment in order to achieve the desired baking result.

GEA SmartControl for Bakery

The new GEA SmartControl for bakery production lines incorporates all systems into one digital environment. In addition to the integrated control of production lines, the new visual interface lets operators view a large amount of information grouped together in a way that is both quick to grasp and manage. The most important functions are shown below.

The machine documentation provides easy access to all necessary information regarding equipment and operation. This includes user manuals, operating instructions, maintenance schedules and more. The information is stored directly on the HMI (human-machine interface), making it easily accessible from the production line. This helps to ensure that all personnel are working with the most up-to-date information and eliminates the need for manual searches or paper documents. It streamlines processes, increases efficiency and reduces the risk of human error.

Users can keep track of any issues or malfunctions that occur within the equipment thanks to the alarm visualization, history and statistics. The HMI displays real-time alarms and notifications, providing instant visibility of any problems. What is more, the system also stores a historical record of all alarms, allowing operating personnel to track trends and identify recurring issues. This feature includes statistical analysis tools that let users identify patterns and optimize processes. With this information at their fingertips, operators can quickly respond to any issues, minimize downtime and enhance overall equipment performance.

The “Machines Line Monitoring View” displays real-time data for each machine on the line – including third-party equipment – showing machine status, operating parameters and production statistics. Information is presented in an intuitive and easy-to-read format so that users can rapidly assess the performance of their equipment. This helps to improve production efficiency by providing real-time visibility of machine performance, allowing operators to quickly identify and resolve any issues.