In comparison to other gas/liquid contactors (e.g. spray or packed columns), Bubble Columns feature a high liquid to gas volume ratio. This is beneficial when conducting rather slow reactions in the liquid phase as large reaction volumes can be realized.
Due to the high liquid inventory of the system the temperature of the reaction can be controlled very effectively, which is an advantage when temperature sensitive substances are to be produced.
Bubble Columns are also an ideal absorption system when dry spots must be avoided in the contactor (e.g. when crystallization can occur), which can cause blockages in conventional mass transfer equipment. GEA has developed a special non-blocking gas sparger design in this respect.
Furthermore, Bubble Column Reactors offer other benefits such as a simple operation without any moving parts; excellent mixing, high heat and mass transfer rates; low catalyst attrition rates and the ability to accommodate a wide range of residence time requirements.
Key features
- No internals needed
- Higher liquid content in the system compared to e.g. spray or packed columns
- Gas phase = disperse phase
- High enthalpy inventory generates a robust dynamic behavior
- Various gas sparger designs possible
- Static equipment, meaning low maintenance effort
Working Principle
Working Principle of Bubble Column
Bubble Columns are gas/liquid contactors in which the gas phase is the disperse phase, meaning the gas phase is distributed into the liquid at the bottom of the column by an appropriate distributor and then moves upwards in the form of bubbles causing an intense intermixing of the gas and the liquid phase in the system.
In a Bubble Column the gas is sparged into the liquid in the form of bubbles without mechanical agitation. The configuration of a gas sparger is important since it determines the properties (e.g. size) of bubbles, which in turn affect gas holdup values and other parameters related to Bubble Columns.
Bubble Columns can be used for either absorption of gases into liquids, conducting chemical reactions in the liquid phase with or without an additional catalyst, simply mixing two or more phases or when liquid reactant products are to be stripped out of a liquid phase.

Downloads
Verwandte Produkte

Spray Drying Evaporation
GEA's spray drying evaporation is a simple process that requires limited attention from the operator while maintaining high reliability. It can be easily integrated with either existing or new WFGD.

Converter gas recovery (LT process)
The conversion of hot metal into steel produces CO-laden gases of high caloric value. The recovery of these gases means to save a considerable amount of energy. The LT-Steel Gas Process has established worldwide.

GEA EP-Absorber
Zu unseren wichtigsten Aktivitäten in der Raffinerieindustrie gehört die Gasreinigung für FCC-Anlagen. Die Technologien von GEA vereinen Verfahrenstechnik, Umweltaspekte und Energieersparnisse. Unter Berücksichtigung dieser Faktoren bietet GEA Lösungen für saubere Luft an, mit denen die Capex/Opex-Werte niedrig gehalten werden.

Aerosol-Abscheidesysteme
Unmittelbar vor der Venturi-Kehle wird eine geeignete Waschflüssigkeit mittels spezieller Düsen eingespritzt und homogen über den gesamten Querschnitt verteilt.
GEA Insights

The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.

Das Ganze im Blick: Wie Anlagen dauerhaft besser laufen
Eine effiziente Maschine macht noch keine effiziente Produktion. Echte Verbesserungen beginnen oft damit, den Blick über die einzelnen Anlagenelemente hinaus zu richten und zu verstehen, wie sich Prozesse, Energiesysteme und betriebliche Entscheidungen gegenseitig beeinflussen. Ein solcher ganzheitlicher Ansatz hilft beim Identifizieren von Potenzialen, die sonst verborgen bleiben.

Wie eine neue Ventiltechnologie die Produktion von Lebensmitteln und Getränken verändert
In der Lebensmittel- und Getränkeindustrie werden Ventile traditionell mit Druckluft betrieben. Die GEA Hydract®-Antriebstechnologie betätigt Ventile dagegen mit Wasser in einem geschlossenen, digital gesteuerten Kreislauf. Das Ergebnis: Ventile lassen sich präzise in jeder gewünschten Position halten und in fein abgestuften Schritten steuern. Dadurch sinken der Energieverbrauch und gleichzeitig steigt die Prozesskontrolle erheblich.