ConsiGma®
An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.
GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma®processes and technological solutions together in one easily controlled environment.
It interfaces with the automation layers of the individual ConsiGma®4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.
Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
The ConsiGma® TC modules are based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.
The ConsiGma® GD 25/80 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.
Cuando el productor surcoreano de alimentos de origen vegetal Pulmuone planteó a GEA el reto de desarrollar un giro moderno del tradicional fideo frío masticable (naengmyeon), los expertos en I+D de GEA estuvieron a la altura. Ayudaron a crear lo que ahora es un éxito comercial producido con menos agua y electricidad que los métodos antes existentes. El resultado también es fiel a los orígenes tradicionales del plato, así como a las raíces de salud, bienestar y sostenibilidad de Pulmuone.
El innovador proceso de GEA marca un hito en el pretratamiento de biocombustibles como el aceite vegetal hidrotratado y el combustible de aviación sostenible. Al eliminar el proceso de decoloración, los fabricantes se benefician de un importante potencial de ahorro: más de un 50% menos de costes operativos y hasta un 12% menos de emisiones de CO2.