ConsiGma®
An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.
GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma®processes and technological solutions together in one easily controlled environment.
It interfaces with the automation layers of the individual ConsiGma®4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.
Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
The ConsiGma® TC modules are based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.
The ConsiGma® GD 25/80 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.
Quando o fabricante de alimentos sul-coreano Pulmuone trouxe à GEA o desafio de desenvolver uma versão moderna do tradicional noodle frio elástico (naengmyeon), os especialistas em P&D da GEA estiveram à altura do desafio. Eles ajudaram a desenvolver o que hoje é um sucesso comercial produzido com menos água e eletricidade do que os métodos já existentes. O resultado também é fiel às origens tradicionais do prato, bem como às bases de saúde, bem-estar e sustentabilidade da Pulmuone.
O processo inovador da GEA representa um marco no pré-tratamento de biocombustíveis, como óleo vegetal hidrotratado e combustível de aviação sustentável. Eliminando o processo de clareamento, os fabricantes se beneficiam de um potencial de economia significativo: custos operacionais mais de 50% menores e até 12% menos emissões de CO2.