ConsiGma®
An indispensable part of the ConsiGma 4.0 portfolio, the Conductor 4.0 control system architecture ensures smooth operation and communication between the different elements of a pharmaceutical continuous manufacturing line.
GEA’s CONDUCTOR 4.0 is the highly advanced, SCADA-based heart of the control system architecture that brings all the smart and robust ConsiGma®processes and technological solutions together in one easily controlled environment.
It interfaces with the automation layers of the individual ConsiGma®4.0 modules, which are part of the lines, PAT instruments (if present) and PAT management systems, Advanced Process Control systems such as PharmaMV® (Perceptive Engineering), Data historian and MES solutions, all depending on the customer IT landscape.
Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.
A highly integrated solution for continuous linear blending and direct compression, the ConsiGma® DC-LB lines offer all the advantages of continuous manufacturing: supply chain agility, small footprint, controlled blending and compression and improved quality.
The ConsiGma® TC modules are based on the GEA high-performance tablet coating technology that gently and accurately deposits controlled amounts of coating materials onto tablet cores — even if they are hygroscopic or friable.
The ConsiGma® GD 25/80 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.
Based on proven continuous twin-screw granulation technology, the ConsiGma® GD modules enable the production of higher quality granules under better control, even in a bin-2-bin set-up.
Bitki odaklı faaliyet gösteren Güney Koreli gıda üreticisi Pulmuone, GEA’nın önüne geleneksel çiğnenebilir soğuk (naengmyeon) erişteye modern bir dokunuş katma zorluğunu getirdiğinde, GEA’nın AR&GE uzmanları bu meydan okumaya hazırdı. Daha önceki yöntemlere göre daha az su ve elektrikle üretilen ve ticari açıdan şu an popüler olan bir ürünün geliştirilmesine yardımcı oldular. Sonuç, aynı zamanda yemeğin geleneksel kökenlerine olduğu kadar Pulmuone’nin sağlık, refah ve sürdürülebilirlik köklerine uygundur.
GEA’nın yenilikçi prosesi, hidro-işlemden geçmiş bitkisel yağ ve sürdürülebilir havacılık yakıtı gibi biyo-yakıtların ön-işleminde bir dönüm noktasını işaret etmektedir. Ağartma işlemini ortadan kaldırmak suretiyle üreticiler, önemli tasarruf potansiyellerinden faydalanmaktadır: %50’nin üstünde daha düşük işletme maliyeti ve %12’ye varan daha az CO2 emisyonu.