ConsiGma®

ConsiGma® Direct Compression with Ribbon Blending (DC-RB) Lines

A cost-effective solution for continuous dry blending and tablet compression using ribbon blending, ConsiGma® DC-RB lines make the advantages of continuous manufacturing (supply chain agility, small footprint and improved quality) available for all.

Tablets
ConsiGma® DC-RB Lines integrate continuous dry blending using a ribbon blender and tablet compression into one efficient continuous production system.

Available in 3 standard sizes, depending on the desired throughput (from 10 to 200 kg/h or 20,000 to 400,000 tablets/h, to be verified by testing), the systems can be customized with a number of options to suit customer needs.

The Conductor 4.0 software ensures seamless control of the entire process and full reporting. Tracking of OOS and material genealogy can be integrated into the controls. 

Mainly targeted towards generics, nutraceuticals, OTC production and CMOs, the systems are designed to handle easy-to-blend and high-throughput DC formulations. 

Standard Configuration

  • 2 to 4 loss-in-weight feeders 
  • 1 ribbon blender 
  • GEA compression system

Available Options

  • Choice of feeder (GEA or qualified third-party supplier) 
  • Set-up of blender: continuous flow or mini-batch 
  • Blend uniformity measurement with Lighthouse Probe® 
  • Material handling system including containment features 

Main Benefits

  • Flexible batch size 
  • Small footprint 
  • Eliminate work in progress 
  • Adaptable to blending of even fragile particles such as MUPS   
  • Higher blend homogeneity – all powder particles go through the same mixing event  
  • Higher material yield      
  • High flexibility from very low to very high API content   
  • In-process blend uniformity control – second-by-second    
  • Adaption to variable throughput capacities  
  • No hold-up issues 

Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.

Downloads

GEA İçgörüleri

Tailored milking equipment supports cow and farmer well-being

Healthy and happy cows are the key to successful and sustainable milk production. Keeping their cows healthy, therefore, is at the heart of every dairy farmer’s effort. Many factors influence the well-being of a cow, such as...

GEA’nın bütüncül mühendislik çözümleri ile net sıfır hedefine ulaşma

Her bir sektör, karbonsuzlaştırma konusunda katı yönetmeliklere ve kanunlara uyum sağlamaya çalışırken, bir yandan da net sıfır hedeflerine ulaşma yolunda yoğun çaba sarf etmekte. Aynı zamanda, şirketler karlılıklarını artırmaya...

...Yeni gıda için masada: Gıdamızın geleceğini şekillendiriyoruz

Kahve, kakao, süt, et, balık ve yumurta - bu günlük temel gıdalar, büyük ölçüde yoğun tarıma bel bağlamaktadır. Yeni gıda teknolojilerinin yükselişiyle birlikte, artık daha sürdürülebilir alternatiflere sahibiz. GEA Sıvı, Fermantasyon...

Haberleri GEA’dan alın

GEA haber bültenine abone olarak GEA yeniliklerinden ve hikayelerinden haberdar olun.

Bizimle iletişime geçin

Size yardımcı olmak için buradayız! Sadece bir kaç detay ile sorunuza yanıt verebileceğiz.