NexGen Press® range
NexGen Press®
Designed to align with GEA’s initiative to “drive product innovation with digitalization and a focus on the environment,” the NexGen Press® range represents the future of tablet compression for the pharmaceutical industry.
Building on a legacy of success
When designing the NexGen Press®, the best features of the previous ranges were kept, as they have proven to be invaluable in terms of enhancing productivity and flexibility.
For example, the unique Air Compensator technology — fitted to the pre- and main compression stations of every machine in the NexGen Press® range — allows to run the machine using either the industry-standard force control for weight and hardness, or to use one of the additional five compression modes. These compression modes, depending on how the air compensator is used during pre- and main compression, help to reduce capping, sticking and overcome other common production issues.
Flexibility comes as a standard
Modular by design, every NexGen Press® can be configured to fit specific applications — for now or the future — with predefined option packs:
- Low Volume/High Yield Pack: ideal for processing small amount of product.
- Poor Flow Pack: to ensure even poorly flowing products can be compressed without issues
- Bilayer Pack: after an easy 1-time mechanical upgrade, you can turn your mono-layer tablet press into a bilayer tablet press (and vice-versa) within the hour
- Microtablets Pack: optimized set-up to produce microtablets
- OEB3 Pack: turns your basic GMP press into one suitable for producing OEB3 products
- OEB3 Wet Down pack: enhancement of the OEB3 Pack to include inline or offline wetting of the product contact parts.
- OEB4-5 Pack: apply the highest levels of containment performance on your NexGen Press®
- OEB4-5 Wash pack: addition to the OEB4-5 Pack offering a full solution to wash the product contact parts inline or offline
- MUPS Packs (Functional and Prime Pack): depending on the specific needs of your MUPS Production, special features can be added to optimize yield
- UL Certification Pack
Additional features such as punch face lubrication (iSpray), A2D tooling for increased capacity and PAT integration are also available.
The ECM Concept
From Fast-Change-overs to the highest containment level
Based on more than 20 years of industry expertise, the patented FAST CHANGEOVER Exchangeable Compression Module (FCO ECM) provides at-source containment and has at least a 50% smaller product-contact area compared with other models on the market.
Much more than a conventional exchangeable turret, the ECM is a sealed unit that’s isolated from the remainder of the tablet press and not only contains the turret and compression tooling, but all the press’s product-contact parts as well. At the end of a production run, the ECM can be removed from the machine in just 15 minutes. A duplicate, clean ECM can then be installed in the machine in another 15 minutes.
The ECM facilitates fast changeovers and enhanced operator and product safety, making the NexGen Press® range both efficient and versatile. It also benefits from multiple compression modes and a small footprint.
To respond to the increasing market demand for containment solutions, the standard FCO-ECM can be upgraded to allow you to produce OEB3 and/or significantly diluted highly potent products.
For high-containment applications, a stainless-steel version of the ECM (FCO HC-ECM) is available with a WOL or WIL pack, depending on customer requirements. This FCO HC-ECM is intended for OEB4–5 products such as oncology drugs and hormones.
At a glance.
Performance
- Intuitive, safe and simple to use
- Back to basics design philosophy
- Plug and play functionality for a wide range of applications
- Higher productivity levels and superior tablet quality
- Cost-effective operation
- ECM offers fast changeovers and a range of containment levels from standard production to OEB5
- A2D tooling
Modular
- Dust-tight to OEB5 containment on a single platform
- The first press range to offer both Wash Offline (WOL) and Wash Inline (WIL) functions
- Fully customizable to accommodate MUPS, orodispersible, bilayer tablets and more
Digital
- Digitalized and Pharma 4.0-compatible
- Delivered with GEA’s latest control system (MC5i)
- Compatible with the Digital Canary product leak detection system
- Virtual training, app-based support and online assistance available
Environmental
- Small footprint
- Energy-efficient operation*
Future Perfect
- Easy to integrate into continuous manufacturing lines
One Machine. Many Applications.
Examples include high-volume generics, analgesics, anti-inflammatories, metformin, ibuprofen, paracetamol, effervescents, nutraceuticals and vitamins, antibiotics and penicillin, orodispersible tablets, MUPS and bilayer tablets, hormones and oncology products, orphan drugs and new chemical entities (small volume/high yield), microtablets, poorly flowing powders, heat- and moisture-sensitive products and those that require capping and/or antisticking solutions.
* NexGen Press® 30 and NexGen Press® 45 have been awarded the Add Better label for energy efficiency. For more details, check the specific product pages.
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GEA ve Pulmuone, nesiller boyu süren soğuk erişte işçiliğini onurlandırıyor
Bitki odaklı faaliyet gösteren Güney Koreli gıda üreticisi Pulmuone, GEA’nın önüne geleneksel çiğnenebilir soğuk (naengmyeon) erişteye modern bir dokunuş katma zorluğunu getirdiğinde, GEA’nın AR&GE uzmanları bu meydan okumaya hazırdı. Daha önceki yöntemlere göre daha az su ve elektrikle üretilen ve ticari açıdan şu an popüler olan bir ürünün geliştirilmesine yardımcı oldular. Sonuç, aynı zamanda yemeğin geleneksel kökenlerine olduğu kadar Pulmuone’nin sağlık, refah ve sürdürülebilirlik köklerine uygundur.
Pre2Fuel: Kalkışa hazır
GEA’nın yenilikçi prosesi, hidro-işlemden geçmiş bitkisel yağ ve sürdürülebilir havacılık yakıtı gibi biyo-yakıtların ön-işleminde bir dönüm noktasını işaret etmektedir. Ağartma işlemini ortadan kaldırmak suretiyle üreticiler, önemli tasarruf potansiyellerinden faydalanmaktadır: %50’nin üstünde daha düşük işletme maliyeti ve %12’ye varan daha az CO2 emisyonu.
