Buttermaking
The cream is precisely heated to a constant temperature and churned to butter granules in cylinder 1. In cylinder 2, the granules are cooled down in a chilled butter milk bath before the butter milk is drained from the conglomerating butter lumps.
In texturizer 1, the butter is kneaded to drain more butter milk. Then water, buttermilk, dairy culture, salt brine or other liquids can be dosed and a multiple stage mixer evenly blends all ingredients. In the vacuum chamber the enclosed air is extracted. Subsequently, in texturizer 2 the butter once more is thoroughly kneaded and mixed and an integrated butter pump ensures a continuous discharge.
Features & Benefits
The machine is completely CIP-cleanable. The cleaning concept of GEA provides a product recovery with almost no losses.
The butter discharge port has a DIN 11851 union, all other product connections are designed according to ISO 2852 (TriClamp). All machine drives are frequency-controlled.
The machine has a complete stainless steel housing. Big doors on all sides give good access to all parts. All product-contacting parts are made of stainless steel. FDA approved materials are available for the seals. The hygienic design of the machine is certified by USDA.
Standard scope of delivery
- 3-phase AC motors
- Stainless steel housing
- Gear oil
Options
- Cream treatment
- Feed flow control
- Cream heater
- Butter milk tank
- Dosing unit
- Vacuum unit
- Butter milk cooling
- Butter silo
- CIP plant with butter oil recovery
- Continuous moisture analyzer
- Process control (PLC)
- Motor control (MCC)
Capacity
Feed: 1,600 kg/h - 26,000 kg/h
Final product: 800 kg/h - 13,000 kg/h
Downloads
GEA 洞察
定制挤奶设备支持奶牛和农场主的福祉
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此，保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响，例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且，挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名，不断致力于进一步发展，并在动物健康和牛奶质量方面取得更好的成果。
利用 GEA 的整体工程解决方案实现净零排放
各行各业都在努力实现净零排放目标，同时遵守严格的脱碳法规和立法。与此同时，公司必须平衡日益增长的质量、产品开发和工艺优化需求，此外，还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
在餐桌上享用…新食品：打造我们食品的未来
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起，我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士，探讨其中的可能性和政策。
