Overview
GEA ShingleLoader 600/ 700
The reproducible loading precision is a common feature of all members of the GEA ShingleLoader family. This means a wide variety of sliced portions can be fed to the thermoformer via the GEA ShingleLoader. In addition to the loading operation itself, the GEA ShingleLoader ensures continuous production on the part of the packaging machine, in most cases during the entire loading time of the slicer, by means of the integrated buffer conveyors. The consistent hygienic design and simple, quickly detachable belts enable a high degree of product safety through effective and economical wet cleaning.
Precise loading and high output
The GEA ShingleLoader is an efficient loading system to feed the portions fully automatically from the slicer to the thermoformer. The reproducible loading accuracy is a common feature of all GEA ShingleLoader versions. The integrated buffer conveyors, adapted to the thermoformer index length, enable a continuous operation of the thermoformer by compensating the entire reload time of the slicer. The number of buffer conveyors can be adapted to the required performance of considering maximum line length restrictions. The consistent hygienic design and fast and easy removable product belts enable a high degree of product safety through effective and economical cleaning procedure.
High loading accuracy
- Aligning conveyor up to 4/6 lanes
- Optional Twist Correction
- Very high loading accuracy by precise product detection and high efficient servo drives
- Individual portion detection (photo cells)
High loading performance
- Machine footprint can be customized by a number and length of buffer belts
- High throughput rate, up to 15 cycles/min. on the thermoformer
- Change of format configuration only by recipe change
- Various portion patterns can be made
Loader easy to operate and maintain
- Very open design and accessibility
- Fast preparation for cleaning, easy and quick belt removal without tools
- Integrated GEA control and 15” display, and easy to operate
Specifications
SpecificationsTechnical data
| GEA ShingleLoader 600 | GEA ShingleLoader 700 | |
|---|---|---|
| Number of lanes | Min. 1, max. 4 | Min. 1, max. 6 |
| Length of format | Max. 800 mm | Max. 750/1,200 mm |
| Film width thermoformer | Max. 560 mm | Max. 700 mm |
| Portion height | Max. 50 | Max. 50 |
| Number of buffer belts | 2 or 3 | 3 or 4 |
| Correction lane | Optional | Optional |
| Correction display | Optional | Optional |
| Spreading conveyor | Optional, 2 to 4 lanes | Optional, 2 to 6 lanes |
| Lane divider | Optional | Optional |
| 2 to 3 distribution | Optional | Optional |
| DoubleLoading Belt | Optional | Optional |
| Integrated Overlapper | Optional | Optional |
| Twist correction | Optional, only 2 lanes | Optional |
Power supply (max.): 16 kW; compressed air in accordance with 7:4:4-ISO8573-1: 6 bar 40NI/min. Noise emission in accordance with EN ISO 11204: 73.0 db (A)
Add-ons
Add-onsLane diverter
The lane diverter is part of the GEA ShingleLoader and diverts portions from left to right or right to left. This is needed if the packaging machine’s die set has more rows than the slicer delivers. The lane diverter makes it possible to divert from 1 to 2, 1 to 4, or 3 to 6 lanes. A pre-spreading conveyor combined with a lane diverter can be configured in order to reach the right distance between the portions for automatically loading into the packaging machine.
Formatting station
To overlap 2 following portions of the same log to 1 portion with spreading elements. In combination with a lane diverter, it is possible to distribute portions from 2 to 3 lanes.
DoubleLoading Belt
Additional conveyor below the loading belt, to create overlapped portions by moving the complete format setup backwards and forwards before the final loading process into the thermoformer. Optionally available for the GEA ShingleLoader 600 up to 600 mm index length.
Aligning rake
The aligning rake is placed under the aligning conveyor. Pneumatically driven, it is used to align shaved or stacked portions on up to 5 lanes. This shortens portion for increased loading precision.
Correction display
The correction display is a matrix display used to trace missing or supernumerary slices of a portion on the loading area of the packaging machine. It shows which portion needs to be completed manually and with how many slices.
Pre-diverger
Available only for the GEA ShingleLoader 600 in combination with the GEA DualSlicer II. Guiding system to move single lane portions after slicing to the center line, in order to avoid a portion turning when passing the following lane diverter.
Downloads
服务产品
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA First Aid Kits
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GEA 洞察
定制挤奶设备支持奶牛和农场主的福祉
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此，保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响，例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且，挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名，不断致力于进一步发展，并在动物健康和牛奶质量方面取得更好的成果。
利用 GEA 的整体工程解决方案实现净零排放
各行各业都在努力实现净零排放目标，同时遵守严格的脱碳法规和立法。与此同时，公司必须平衡日益增长的质量、产品开发和工艺优化需求，此外，还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
在餐桌上享用…新食品：打造我们食品的未来
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起，我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士，探讨其中的可能性和政策。
