ConsiGma® Direct Compression with Linear Blending (DC-LB) Lines

Available in 2 standard sizes, depending on the desired throughput (from 1 to 100 kg/h or 20,000 to 150,000 tablets/h to be verified by testing), the systems can be customized with a number of options to suit customer needs.

The Conductor 4.0 software ensures seamless control of the entire process and provides full reporting and track & trace.

Mainly targeted towards high-value products (low dose API), orphan drugs and new chemical entities, and particularly suited for challenging recipes that require two-stage blending or more dispersive blending, the systems can be equipped with cleaning and containment features to handle highly potent formulations.

Standard Configuration

• Up to 6 loss-in-weight feeders with automatic top-up systems

• 2 linear blenders

• GEA compression system

Available Options

• PAT tools

• Hot swap parts for fast changeover

• Material handling system including containment features

• Containment upgrade

• Coater

Main Benefits

• Reduced risk of segregation – no material hold-ups

• Highest possible blend homogeneity – all powder particles go through the same mixing event

• Higher material yield

• High flexibility from very low to very high API content

• In process blend uniformity control – second-by-second

• Adaption to variable throughput capacities

• No hold-up issues

• Wider drug load range than batch processing

• System automatically adapts to changes in bulk density

• Adaptable top-up sizes to ensure accurate feeding

• Automatically adjustable dwell time

• Flexible batch size

• Smaller footprint