Efficient mixing effect
GEA UniMix
This twin-shaft mixer is ideal for pre-mixing of emulsions and mixing for hamburger patties, meat balls, luncheon meat and ground sausages. The effective mixing action and high peripheral wing speed result in uniform distribution of spices, additives, liquids and effective protein extraction.
From gentle stirring to intensive protein extraction
The GEA UniMix features an expertly designed tub and paddle, and carefully balanced ratio between paddle area and paddle pitch, resulting in an efficient mixing effect. Highly flexible, the machine can be set for a range of actions, from gentle stirring, to mixing/blending, and intensive protein extraction. Each mixing shaft is independently driven by its own dedicated motor, enabling complete control of mixing to match requirements. Minimal clearance between the mixing wings and tub helps to ensure that powders and other additives are thoroughly mixed in. Two large outlet gates allow fast discharge of the mix, which helps to reduce product residue and cross-mixing of batches.
Main applications
Multiple mixing applications are available within recipes for red meat and poultry products. This includes mixing for extended products such as hamburger patties, meat balls, luncheon meat and ground sausages and pre-mixing for wiener and frankfurter emulsions, as well as vegetarian products.
Flexible mixing for excellent consistency
- Ideal for fresh and frozen and fresh/frozen mixtures
- Effective mixing action with high peripheral wing speed for good protein extraction and activation
- Uniform distribution of spices, additives and liquids
- Independently driven side-by-side mixing wings aid optimized mixing control
Robust, reliable and easy-to-clean construction
- Outlet gates designed with a "lockable knee", so they remain closed irrespective of the product pressure
- Seamless integration into high performance and fully automated processing lines
- Suitable for extended formed products with optional liquid CO2 or liquid N2 cooling
Easy operation, handling and sanitation
- Easy to remove, leak-proof shaft seals make routine daily cleaning easier
- User-friendly operation with programmable touch screen
- Hygienic design with curved and smooth surfaces for thorough cleaning
Specifications
Advanced technologyEfficient cooling with optimal process control
With optional liquid CO2 or liquid N2 cooling, the mixer is suitable for extended formed products. Cooling provides the correct viscosity and product crystallization for forming, which helps to maintain the product shape during further processing. By measuring the motor torque load, the UniMix mixer detects the viscosity of the mix and, in combination with the temperature measurement, controls the exact cooling time for optimal forming consistency. So with the cooling system in operation, the mixer effectively also becomes a viscosity meter.
Air evacuation prior to forming, stuffing or emulsifying
The optional vacuum function further increases the functionality of the mixer. Vacuum improves curing and protein extraction and gives more control over premix density. This can help ensure a higher quality end product.
Technical details
| UniMix 3500 | UniMix 5000 | |
| Volume | 3500 l | 5000 l |
| Mixing power (variable speed control) | 30 kW (2x15) | 37 kW (2x18,5) |
Add-ons
Options for the GEA UniMixThe GEA UniMix - with ColdSteam technology
A GEA UniMix equipped with ColdSteam defrosting technology provides fast defrosting, in minutes instead of hours, while maintaining product integrity. By introducing steam under vacuum conditions, the energy required for defrosting is transferred into the mix at low temperatures (approx 33 °C). This "cold steam" method means it is possible to achieve superfast defrosting without scalding or denaturing the proteins. The GEA ColdSteam technology effectively makes it possible to integrate two functionalities, defrosting and mixing, into a single machine.
Downloads
Verwandte Produkte
GEA CombiGrind I
The GEA CombiGrind I has been designed as a single, compact unit that combines an intermeshing paddle mixer and a high-performance grinder. The unit is ideal for mixing and grinding pre-ground meat and fragile meat products, especially when fast, effective mixing, perfect granulometry and high contrast color definition are essential.
GEA ColdSteam M
GEA mixers equipped with ColdSteam technology are designed to optimize the tempering of fully frozen raw material and prepare it for forming into premium quality products. The technology is fast, reducing tempering time down to minutes instead of hours, and is carried out in the same machine as high performance mixing, so only a single unit is re...
GEA ProMix-Zweiwellenmischer
Der GEA ProMix ist ein Zweiwellenmischer für die Herstellung von Produkten wie Hamburger-Patties, Fleischklößen, Frühstücksfleisch sowie zum Vormischen der Brätmasse für emulgierte Produkte. Gehäuse und Mischpaddel des ProMix sind aus Edelstahl gefertigt. Mischbehälter und Mischpaddel sind präzisionsgefertigt. Zwischen Mischbehälter und Mischpadd...
Service-Produkte
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
Zugehörige Videos
Making better bacon and ham products | Van der Mey and GEA
GEA Insights
GEA und Pulmuone ehren Generationen von Kaltnudel-Kochkünstlern
Als der südkoreanische Lebensmittelhersteller Pulmuone die F&E-Experten von GEA vor die Herausforderung stellte, eine moderne Variante der traditionellen kalten bissfesten Nudeln (Naengmyeon) zu entwickeln, waren sie sofort zur Stelle. Ihr Beitrag war entscheidend bei der Entwicklung dessen, was heute ein Verkaufsschlager ist und mit weniger Wasser und Energie hergestellt wird als mit herkömmlichen Methoden. Und das Ergebnis bleibt den traditionellen Ursprüngen des Gerichts und den Wurzeln von Pulmuone in Punkten wie Gesundheit, Wohlbefinden und Nachhaltigkeit treu.
Mit GEA gegen die Wasserkrise
Im weltweiten Ringen um Wassersicherheit leisten GEA-Technologien zum Einsparen und Aufbereiten von Wasser einen wichtigen Beitrag. Sie helfen, den Verbrauch zu senken, Verschwendung zu vermeiden und Verschmutzung zu reduzieren – in Fabriken, Landwirtschaftsbetrieben und Städten auf der ganzen Welt.
