Liquid Dosage
With diabetes on the rise and the global insulin market estimated to be worth more than $32 billion by 2018, demand for GEA technologies for the production of this life-saving drug is already high and set to increase, particularly in new markets and emerging economies.
GEA produces and supplies process systems for the production of liquid products for the pharmaceutical and biotechnological industries, and has a proven history of successfully installing plant for the production of insulin, including the engineering, delivery, commissioning and qualification of entire ultra-pure media systems as well as various process equipment and cleaning installations.
A worldwide technology leader in insulin production, GEA is able to supply the clean utility systems and manage the integration of all the main processes, including fermentation, harvesting, chromatography, filtration and freeze drying.
The biosynthetic production of human insulin is done using bacteria or yeast cells. Following fermentation, or the conversion of chemical raw materials by micro-organisms, the biomass is extracted using a nozzle separator, washed, concentrated and finally precipitated to produce insulin crystals.
Centrifuges and process lines provided by GEA have an established pedigree in the clarification, separation, classification, concentration and fractionation steps. Nozzle separators also play an important part in the production process. Further, GEA chamber or self-cleaning separators can be used in the subsequent crystallization stages.
GEA is a single-source supplier of a variety of fermenters, media preparation, buffer storage, harvesting and cell rupture solutions, equipment for the purification and isolation of cells, separation (after both first and final crystallization), the production and distribution of WFI, CIP and freeze drying technologies, all of which can be installed and integrated into a state-of-the-art insulin production facility.
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Çevrim içi analizörler ile yapılan proses izleme işleminin sağlam proses mühendisliği prensipleri ve gelişmiş proses modelleme teknikleri ile birleşimi, girdi değişkenliğini karşılaması için prosesin aktif olarak kontrolünü sağlayacaktır.
Durultucu santrifüj separatör, katı maddelerin sıvıdan separasyonu için kullanılır. Separatör, nispeten küçük tambur hacminde geniş eşdeğer bir ayrıştırma alanı yaratmak için bir dizi konik diskle donatılmıştır.
Aseptik hat temizleme sistemi, maliyeti yüksek ürünlerin hatlardan geri kazanılmasını sağlar. Steril basınçlı hava ile çalışan "pig", ürünü borudan dışarı iter. Ürün hattının iç yüzeyinde kalan ürün tabakası ise CIP (yerinde temizleme) ile temizlenebilir. Bu teknoloji, atık su üzerindeki yükü önemli ölçüde azaltır ve su ile deterjan maliyetleri g...
Aseptic valves face exceptionally high demands within UltraClean and Aseptic processes. You can be assured that they all provide highest quality in terms of hygienic design and sustainability.