概述
GEA TempuMixer Module II
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated products.
GEA TempuMixer Module II
工作原理
GEA TempuMixer II 配备面粉料斗，通过称重传感器精确控制面粉进料。 进入混合罐的水自动配给，并通过水表精确控制，以实现准确的批控制（所有设定点都可存储在配方中）。 涡流技术确保温和混合，该技术在罐体底部采用一个叶轮在
水中形成涡流。 随着面粉的添加，涡流促进混合的进行。 双冷却夹套确保实现非常精确的温度控制。 所有相关参数（如混合速度、混合比、泵速度）都是可以编程并可存储的。
• 自动水配给。
• 自动面粉配给。
• 采用涡流技术温和混合。
• 配方受控。
• 准确的温度控制。
性能
GEA TempuMixer II 采用温和的“涡流”混合技术，机械冲击力低，能提供最佳的原料与水的混合与稀释效果。 这有助于保留油炸后天麸罗的酥脆度。 暴力混合（例如在罐中使用旋转叶片）会对最终产品的食用品质和外观造成不利影响。
• 温和混合。
• 涡流技术。
• 快速配方更改
• 总体浪费极低
一致的天麸罗粘度
输出质量
一致的天麸罗粘度对于实现一致的挂浆率（通常为 33%）而言十分关键，能够确保生产尽量接近指定的最低重量。 要实现这种一致性，面粉和水的混合比至关重要。 在 GEA TempuMixer II 中，这些数量均精确测量和配给。 该机器会自动管理混合数量、测量
混合物料的粘度并控制温度。 混合罐配备集成的称重系统以生产非常准确的批次重量。 结合自动粘度控制系统，该设备可达到具有非常准确的混合比和 100% 批次间可重复的最佳天麸罗/裹浆质量。
• 一致的天麸罗粘度。
• 自动水和面粉配给。
• 自动粘度测量。
• 自动温度控制。
灵活性
粘度不一致部分归因于天然的面粉季节性变化。 每次提供的预混合料可能不同。 为了补偿这一点，机器将在线测量批次粘度，如果发现不符合配方要求，可以自动调整或自动拒绝（适用混合后调整不适用的情况）。 尽管混合后调整可确保
提供高度可重复的结果，但也会增加混合处理周期的时间。 因此，GEA 开发了一款可选的主动批次校正系统，以确保天麸罗一致性。
• 批次粘度在线测量
• 自动调整或自动拒绝
• 混合后调整确保提供高度可重复的结果
• 主动批次校正系统
• 确保天麸罗一致性
卫生设计
食品区由护罩封闭。 集成的 CIP 系统可提供简单快速的清洁，满足最高的食品安全等级。 设计符合卫生标准 ISO 14159。 机器在食品区提供食品级润滑。
• 食品区有护罩封闭。
• 全自动 CIP（在线清洗） 程序。
• 设计符合卫生标准 ISO 14159。
控制装置
GEA 控制系统提供最大程度的过程控制。
• GEA 控制系统 (PLC)。
GEA TempuMixer Module II
工作原理
GEA TempuMixer II 配备面粉料斗，通过称重传感器精确控制面粉进料。 进入混合罐的水自动配给，并通过水表精确控制，以实现准确的批控制（所有设定点都可存储在配方中）。 涡流技术确保温和混合，该技术在罐体底部采用一个叶轮在
水中形成涡流。 随着面粉的添加，涡流促进混合的进行。 双冷却夹套确保实现非常精确的温度控制。 所有相关参数（如混合速度、混合比、泵速度）都是可以编程并可存储的。
• 自动水配给。
• 自动面粉配给。
• 采用涡流技术温和混合。
• 配方受控。
• 准确的温度控制。
性能
GEA TempuMixer II 采用温和的“涡流”混合技术，机械冲击力低，能提供最佳的原料与水的混合与稀释效果。 这有助于保留油炸后天麸罗的酥脆度。 暴力混合（例如在罐中使用旋转叶片）会对最终产品的食用品质和外观造成不利影响。
• 温和混合。
• 涡流技术。
• 快速配方更改
• 总体浪费极低
Main applications
The GEA TempuMixer II is perfect for all your tempura coated products such as tempura nuggets, fish and meat alternatives.
Consistent quality results
- Gentle mixing by Vortex technology promotes stable viscosity
- Accurate control and fully automated batter mixing for less giveaway
- Consistent and repeatable mix viscosity and pick-up
- Consistent tempura batter quality for fewer B-grade products
Intelligent feed for efficient use of ingredients
- Flour hopper with flour feed, accurately controlled by weighing cells
- Automatic water dosage and controlled feed into the tempura batter mixer
- Recipe monitoring for consistent batch quality
- Fast recipe changes and very low overall waste
Smart and efficient design to save labor
- Fully automatic tempura batter mixing process
- In-line measurement and automatic adjustment for consistent quality
- Labor-saving, in-line cleaning process
The GEA TempuMixer I is perfect for less critical batter or tempura mixes in a batch process. The system uses a single tank, with the mixer included.
Specifications
Advanced technologyFully automatic mixing for maximum batch control
The GEA TempuMixer II has a flour hopper with flour feed, accurately controlled by weighing cells. A water meter automatically doses and accurately controls the water as it’s fed to the mixing tank. This gives precise batch control. All set points can be stored in recipes. The Vortex technology, with an impeller in the bottom of the tank, gives gentle mixing. This starts the mixing as the flour is added. A double cooling jacket enables very accurate temperature control.
Gentle vortex mixing to avoid distortion of tempura
The GEA TempuMixer Module II, tempura batter mixer, uses a gentle ‘Vortex’ mixing technique. This has low mechanical impact and offers optimum blending and dilution of the ingredients. This helps preserve the tempura’s crunchiness after frying. Aggressive mixing, for example with rotating blades in a tank, can negatively affect the mouthfeel and appearance of the product.
Downloads
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GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
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By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
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