ConsiGma® R&D Granulation and Drying (GD)

Based on proven continuous twin-screw granulation technology, the ConsiGma® GD 25/80 has been designed for the small-scale development of continuous granulation processes.

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The ConsiGma® GD 25/80 offers standalone continuous twin-screw granulation and drying for small-scale R&D operations. It allows users to develop the process and achieve high granule quality on a compact unit.

The system comprises the same twin-screw granulator as the smallest unit of the ConsiGma® GD or GS lines and a small dryer that’s similar to one of the drying segments. This allows you to develop your products on the same scale with product quantities starting from just a few 100 grams up to a few kilograms. The results are directly transferrable to the smallest ConsiGma® GD or GC line.

The ConsiGma® GD 25/80 is ideal for pharmaceutical companies who wish to develop a continuous granulation process before the fully integrated production line is installed.

Standard Configuration

One powder feeder
One liquid addition system
Twin-screw granulator
One dryer segment

Available Options

Brabender or Ktron Feeder
Standalone GD 25 w/out dryer segment
Solvent compatible
Second liquid addition
Lighthouse Probe® for LOD measurement
Melt granulation set-up

Main Benefits

Controlled granulation
Less API use during R&D
Fast R&D
Reduced time-to-market
No scale-up from GD 25/80 to GD or GC 25/500

Read more about how GEA and its partners are implementing this technology to lead the way toward smaller, more flexible, continuous processing technologies that are transforming the future of pharmaceutical development and manufacturing.

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