State-of-the-art MICROPARTICULATION unit
The GEA MICRO FORMULA® units are easy to operate and come as standardized modules, in different sizes to match your capacity requirements. The system is state-of-the-art for enabling sustainable, highly reproducible, and high-quality microparticulation of whey proteins.
The GEA MICRO FORMULA® units offer unique features, such as our proprietary temperature, time, shear (TTS) unit, which utilizes standard flow components, and enables complete control of the heat protein denaturation, particle size and distribution, as well as, most importantly, functionality of the resulting microparticulated whey protein concentrates (WPC).
Our GEA MICRO FORMULA® system offers a technology for formulating microparticulated whey protein concentrates (WPC) that display excellent functional characteristics, from highly reproducible emulsification and improved water-binding, to optimized stabilizing properties, high interactivity with dairy and food matrixes, and a highly reproducible particle size of 1-10 µm. Using GEA MICRO FORMULA® will help you to generate products with high viscosity - similar to that of cream or drinking yogurts - great mouthfeel, and desired near-white color.
Microparticulation is ideal for generating whey products that can replace fat or milk protein in a wide variety of dairy and food applications. These whey proteins aren’t just inactive ingredients, their functional properties can improve the properties and yield of the final food product, and result in a great taste and texture.
For example, microparticulated WPC is commonly used to replace fats, generating lower-fat, great tasting products. These include:
Particle size distribution of microparticulated WPC generated using the GEA MICRO FORMULA®
We want you to be confident that our technologies will fit in with your processes and generate high-quality products. But because we don’t expect you to just take our word for it, we offer the GEA MICRO FORMULA® pilot units for rental. This gives you the opportunity to test the microparticulation technology with your raw materials on site, as part of a complete process. Carrying out tests at your own facility means you don’t have to consider any negative effects that transporting raw materials to another test site might have on the process, which could compromise test results. You can assess our equipment alongside existing equipment, such as ultrafiltration systems for membrane filtration, and with your product packaging preferences, so you can see how your complete production line functions and evaluate the final product.
All of our GEA pilot units can be shipped globally, and we can even send our GEA experts to work with you, if you’d like that extra support.
Micro Formula Unit for Microparticulation
GEA 使用结实的陶瓷膜进行的错流过滤可有效地从罐底回收啤酒。模块化工厂采用紧凑的模块式安装,有三种标准尺寸,处理能力约为 25,000 升/天、50,000 升/天和 100,000 升/天,具体取决于产品的干燥固体物含量。
现在,使用耐 pH 值纳滤 (NF) 膜,可以回收 90% 以上的腐蚀性废液。优势包括降低运营成本和提高性能。
使用错流陶瓷膜过滤啤酒不会产生任何废弃物。陶瓷膜啤酒过滤是首个不产生废弃物的啤酒过滤工艺。它完全不需要助滤剂。因此,在这一关键阶段支持可持续且又节约成本的工艺管理。与此同时,该工艺还能满足消费者的愿望,提供质量稳定、水晶般纯净的啤酒。研究表明,使用陶瓷膜过滤后的啤酒能够一贯地保持高品质。
专用的 AromaPlus 过滤系统支持灵活的过滤速度,并可配置分批和连续过滤,它建立在反渗透 (RO) 膜过滤技术的基础上。
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此,保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响,例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且,挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名,不断致力于进一步发展,并在动物健康和牛奶质量方面取得更好的成果。
各行各业都在努力实现净零排放目标,同时遵守严格的脱碳法规和立法。与此同时,公司必须平衡日益增长的质量、产品开发和工艺优化需求,此外,还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起,我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士,探讨其中的可能性和政策。