NexGen Press® range
The NexGen Press® range represents the ultimate combination of modular design, digitization, safety, ease of use and ergonomic functionality.
To respond to present and future market demands, manufacturers are looking for flexible and multifunctional solutions that can handle both low and high potency active ingredients. This next generation of modular tablet presses will make machine selection easier, facilitate fast product changeovers and deliver price-performance leadership. Offering operational excellence, each NexGen Press® is intuitive, simple to use and benefits from a back-to-basics design philosophy. And, of course, like any GEA press, safety, robust functionality, support and customer service come as standard.
Available in two formats the CE-certified NexGen Press® GMP features a dust-tight enclosure for easy handling. If required, with the addition of lay flats and pressure monitoring, the GMP option can be upgraded for OEB 3 containment applications.
For example, an entry level machine can be upgraded to meet specific process requirements, such as bilayer tableting, different washing options and/or to further reduce the risk of cross-contamination, as and when required.
The NexGen Press® OEB offers both OEB 4 and 5 containment functionality and can be equipped with the BUCK® Digital Canary for real-time monitoring and/or the BUCK® (U)MC valve for contained loading.
Featuring a reduced-volume and isolated product contact area, the “double barrier” will increase operator safety. Being easier and faster to clean will mean shorter production changeovers and less downtime. The contained turret allows for a replacement to be installed in less than 1 hour. And, in an increasingly connected working environment, the presses are Industry 4.0-compatible and digitalized.
Designed to accommodate a wide range of functionalities, from general GMP production to high-containment applications, GEA has once again applied its experience and knowledge to serve the current and future pharmaceutical workforce, and the patients who depend on their products.
Furthermore, the NexGen Press® range is fully compatible with GEA’s new Digital Canary monitoring system, which both detects product leaks from contained pharmaceutical production lines and protects the health and safety of your operators.
Offering a number of plug-and-play options for applications including orodispersible, MUPS and bilayer tablets, the NexGen Press® also benefits from a user-friendly HMI with multitouch functionality, interactive digital manuals and online project documents.
When designing the NexGen Press®, the best features of the previous ranges were kept, as they have proven to be invaluable in terms of enhancing productivity and flexibility.
For example, the unique Air Compensator technology — fitted to the pre- and main compression stations of every machine in the NexGen Press® range — allows to run the machine using either the industry-standard force control for weight and hardness, or to use one of the additional five compression modes. These compression modes, depending on how the air compensator is used during pre- and main compression, help to reduce capping, sticking and overcome other common production issues.
To meet the rigorous standards of ISO 14021 and adhere to the defined criteria set by TÜV Rheinland, the NexGen Press® 30 underwent external audits, emerging as a deserving recipient of GEA's Add Better label.* This label is a testament to GEA's dedication to providing solutions that are not just better but significantly superior to their predecessors.
To evaluate the energy-saving potential of NexGen Press® 30, we conducted extensive testing, comparing the machine's total power consumption at the 3-phase power supply inlet to GEA's previous range of tablet presses.
On average, NexGen Press® 30 achieved a remarkable 21% reduction in power consumption compared to its predecessors.
* The Add Better label relates to the serial product GEA NexGen Press® 30, released in August 2022.
The patented Exchangeable Compression Module (ECM) concept not only provides improved containment and has a lower product-contact area compared with other models on the market, it is also WIP/WOL-compatible and facilitates fast changeovers in a small footprint, high-output rotary tablet press with multiple compression modes.
Modular by design, every NexGen Press® can be customized to fit specific applications — for now or the future — with predefined option packs. Examples include bilayer and MUPS tablets, poorly flowing powders, small volume/high yield products and those that require antisticking solutions.
Additional features such as punch face lubrication (iSpray), an intermittent cleaning system, A2D tooling for increased capacity, PAT integration and UL certification are also available.
For ongoing peace of mind, out-of-the-box training and support is always on hand. GEA offers immersive tuition via virtual reality, support intervention via a two-way remote support link, built-in preventive maintenance and a QR code system for spare parts.
Tooling | D | B | BB | BBS | A2D |
EU / TSM | EU / TSM | EU / TSM | EU / TSM | EU / TSM | |
Max. tablet diameter [mm] | 25.4 | 16 (L=19) | 13 (L=14,3) | 11 | 11 |
Punch body diameter [mm] | 25.4 | 19 | 19 | 16 | 12 |
Outside die diameter [mm] | 38.1 | 30.16 | 24 | 22 | 38.1 |
Die height [mm] | 23.81 | 22.22 | 22.22 | 22.22 | 23.81 |
Number of punch positions (Dies/Segments) | 23/27 | 28/33 | 32 | 36 | 46/48 |
Max. fill depth [mm] | 20 | 19 | 19 | 19 | 19 |
Top punch penetration [mm] | 1 to 4 | ||||
Max. pre-compression force [kN] | 10 | ||||
Max. main compression force [kN] | 100 | ||||
Max. output capacity [tab/h] - dies | 124,200 | 201,600 | 230,400 | 259,200 | 331,200 |
Max. output capacity [tab/h] - segments | 145,800 | 237,600 | - | - | 345,600 |
Electrical requirements |
3phase+PE – 380V - 480 V – 50Hz / 60Hz (nominal consumption 6 kW; power installed 11.9 kVA) 1phase+PE – 200V - 240 V – 50Hz / 60Hz (nominal consumption 0.5 kW; power installed 1.4 kVA) |
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Compressed air requirements | clean & dry / 7-8 bar / 500l/m peak - 100l/m average | ||||
Dust extraction requirements | 150 m³/h at 15 mbar | ||||
Machine dimensions & weight | W = 1167 mm x D = 1364 mm x H = 2351 m – 2800 kg |
Tooling | D | B | BB | BBS | A2D |
EU / TSM | EU / TSM | EU / TSM | EU / TSM | EU / TSM | |
Max. tablet diameter [mm] | 25.4 | 16 (L=19) | 13 (L=14,3) | 11 | 11 |
Punch body diameter [mm] | 25.4 | 19 | 19 | 16 | 12 |
Outside die diameter [mm] | 38.1 | 30.16 | 24 | 22 | 38.1 |
Die height [mm] | 23.81 | 22.22 | 22.22 | 22.22 | 23.81 |
Number of punch positions (Dies/Segments) | 34/39 | 42/51 | 48 | 54 | 72/72 |
Max. fill depth [mm] | 20 | 19 | 19 | 19 | 19 |
Top punch penetration [mm] | 1 to 4 | ||||
Max. pre-compression force [kN] | 10 | ||||
Max. main compression force [kN] | 100 | ||||
Max. output capacity [tab/h] - dies | 183,600 | 302,400 | 345,600 | 388,800 | 518,400 |
Max. output capacity [tab/h] - segments | 210,600 | 367,200 | - | - | 518,400 |
Electrical requirements |
3phase+PE – 380V - 480 V – 50Hz / 60Hz (nominal consumption 7 kW; power installed 13 kVA) 1phase+PE – 200V - 240 V – 50Hz / 60Hz (nominal consumption 0.5 kW; power installed 1.4 kVA) |
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Compressed air requirements | clean & dry / 7-8 bar / 500l/m peak - 100l/m average | ||||
Dust extraction requirements | 150 m³/h at 15 mbar | ||||
Machine dimensions & weight | W = 1474 mm x D = 1364 mm x H = 2390 m – 3800 kg |
The commercial-scale PERFORMA D is the latest addition to GEA’s portfolio of rotary tablet presses. Designed for the reliable and cost-effective large-scale production of oral solid dosage forms, the new double-sided model combines the benefits of flexibility and robust performance for a wide range of formulations.
The PERFORMA P with EDD (Exchangeable Die Disc) is ideally suited for long campaigns and large batches. It offers high output, high yield and superior process control.
MODUL P 'ECM' technology with advanced dual control for R&D and small to medium production for single & bi-layer tableting, ideally suited for formulation development, clinical trial production and small-batch / multi-product production.
All MODUL tablet presses are based on the Exchangeable Compression Module (ECM) concept. The ECM is completely isolated from the remainder of the machine, contains all product contact parts and can easily be removed from the press in a contained way. This means that the press itself remains powder-free and requires no cleaning.
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此,保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响,例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且,挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名,不断致力于进一步发展,并在动物健康和牛奶质量方面取得更好的成果。
各行各业都在努力实现净零排放目标,同时遵守严格的脱碳法规和立法。与此同时,公司必须平衡日益增长的质量、产品开发和工艺优化需求,此外,还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起,我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士,探讨其中的可能性和政策。