Efficient, accurate tempura applicator for high-capacity production
GEA OptiDipper
Take advantage of GEA’s advanced wet coating technology for the food industry. The GEA OptiDipper is a state-of-the-art tempura and batter applicator that extends the lifespan of tempura, reduces product waste, and saves on cleaning and labor costs. It offers maximum product quality control for applying tempura and batter to small and large food products alike.
Coating adds value to food products, but only if done properly
The quality of coated products is often judged by visual appearance. A tempura-coated product is also evaluated by the crispiness of its coating. In the GEA OptiDipper, tempura is maintained at a constant temperature and evenly applied, thanks to an adjustable top conveyor that ensures products are fully submerged. For optimal business results, the GEA OptiDipper is easy and safe to operate, and simple to clean and maintain. Changeover times are extremely short, and the machine can remain inline during operations.
Main Applications:
The GEA OptiDipper is available in 600mm and 1000mm wide models. Key applications include formed and coated cheese, poultry, seafood, beef, and pork.
Superior Product Quality
- Designed to ensure complete product coverage with an adjustable top conveyor and frequency-controlled conveyor belt speed
- Minimizes product damage by eliminating internal transfers within the machine
- Adjustable bottom layer former for optimized bottom coverage on difficult and hollow products
Reduced Product Waste
- Tempura and batter are kept at a constant temperature, thanks to the cooling jacket
- Extended lifespan of tempura and batter
- Excess tempura or batter is removed and reused, preventing skirting at product edges, soft doughy underlayers, and overweight products
Maximum Uptime
- Easy and safe to operate
- Fast inline positioning with quick-link coupling
- Hygienic design with no loose parts, reducing cleaning time and water usage
- Extremely short changeover times, with the machine remaining inline
Advanced Technology
Extremely short changeover times are made possible by a self-emptying drain beneath the machine. The blower opens easily for inspection and cleaning without the need for additional tools. Quick-release pipes between the pump and curtain (instead of hoses) provide better access and eliminate loose parts.
How It Works
A conveyor belt, combined with an adjustable top conveyor, ensures products are completely submerged. The design eliminates internal transfers to maximize flexibility and minimize product damage. An optional quick-link coupling reduces the risk of belt damage. A frequency converter adjusts the conveyor belt speed. An adjustable bottom layer former optimizes bottom coverage for difficult and hollow products. A hygienic blower removes excess tempura or batter from the upper side, while excess on the bottom is removed by a scraper or an additional bottom blower pipe.
Verwandte Produkte
GEA OptiCoater
Efficient, accurate batter applicator for high-capacity production
GEA TempuMixer Module II
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated prod...
GEA TempuDipper
The GEA TempuDipper is a highly cost-efficient tempura applicator, featuring a proven design that makes it simple to operate. With just a few quick manual adjustments, the machine can be set up to apply smooth and consistent tempura coverage to a wide range of products, accommodating various shapes and styles.
GEA WetCoater
Der GEA WetCoater ist einfach zu bedienen. Mit ein paar schnellen und einfachen manuellen Einstellungen lässt sich die Maschine so einrichten, dass sie eine Vielzahl von Produkten in den unterschiedlichsten Formen und Ausführungen gleichmäßig und effizient mit Teig überzieht.
Downloads
Service-Produkte
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA Insights
GEA und Pulmuone ehren Generationen von Kaltnudel-Kochkünstlern
Als der südkoreanische Lebensmittelhersteller Pulmuone die F&E-Experten von GEA vor die Herausforderung stellte, eine moderne Variante der traditionellen kalten bissfesten Nudeln (Naengmyeon) zu entwickeln, waren sie sofort zur Stelle. Ihr Beitrag war entscheidend bei der Entwicklung dessen, was heute ein Verkaufsschlager ist und mit weniger Wasser und Energie hergestellt wird als mit herkömmlichen Methoden. Und das Ergebnis bleibt den traditionellen Ursprüngen des Gerichts und den Wurzeln von Pulmuone in Punkten wie Gesundheit, Wohlbefinden und Nachhaltigkeit treu.
Mit GEA gegen die Wasserkrise
Im weltweiten Ringen um Wassersicherheit leisten GEA-Technologien zum Einsparen und Aufbereiten von Wasser einen wichtigen Beitrag. Sie helfen, den Verbrauch zu senken, Verschwendung zu vermeiden und Verschmutzung zu reduzieren – in Fabriken, Landwirtschaftsbetrieben und Städten auf der ganzen Welt.
