GEA OptiCoater
Efficient, accurate batter applicator for high-capacity production
Consistent batter pickup and highest product quality
Batter application is important for perfect coated products. The GEA OptiCoater, batter applicator, uses a four-layer batter curtain. This gives full coverage of the top of the products with a small dip construction for the bottom. You can fine-tune the process to suit your application by changing the position of the batter curtain and belt speed. This will give you ideal adhesion for breading. Easy operation. Robust design. Highly reliable. Proven worldwide.
Main applications
The main product applications for GEA OptiCoater are: poultry products (boneless and bone-in), pork cutlets, meat replacement products and vegetables. This efficient and accurate batter applicator can also marinate pork tenderloins and spare ribs. Everything at high capacity.
High quality products with guaranteed even batter pick-up
- A four-layer curtain and dip construction ensure full coverage
- Frequency converter allows adjustable belt speed for fine-tuning settings
- Adjustable valve sets quantity of supplied batter
- Excess batter removed to avoid overweight products and bad adhesion
Maximum production uptime
- Improved batter turnover time for longer production runs
- Hygienic design with extremely short changeover time while machine remains in line
- Touch-button process control
- Efficient use of ingredients
Maximum flexibility
- Even coverage of products in a wide variety of shapes
- Cooling jacket gives maximum control of the batter temperature
- Thicker batter application from the heavy-duty blower
- Fast, in-line positioning with quick-link coupling
Specifications
Advanced technologyDesigned for maximum uptime
A self-emptying drain underneath the batter applicator gives extremely short changeover times. Engineers can open the blower easily for inspection and cleaning without additional tools. There are no hoses between the pump and curtain, just quick-release pipes. These have no loose parts and give maximum access and clear inspection. The gas, spring-loaded belt construction gives full and easy access to all the machine interior surfaces.
Efficient and accurate batter application
A conveyor belt carries the product through a four-layer curtain of batter to ensure full coverage of the top. A small dip construction coats the bottom of the product. Alternatively, you can use a bottom flow box to ensure irregular products are coated completely. The conveyor belt speed can be adjusted by a frequency converter. An adjustable valve in the supply line sets the correct quantity of batter. A specially designed hygienic blower removes excess batter on the upper product side. A scraper or an additional bottom blower pipe removes excess batter from the bottom surface. The bottom blower pipe is optional depending on the application. The blower volume and frequency can be adjusted to suit the application.
Technical details
| OptiCoater 600 | OptiCoater 1000 | |
| Belt width | 600 mm | 1000 mm |
| Belt speed | 2 to 20 min/m | 2 to 20 min/m |
| Min. product height | 8 mm | 8 mm |
| Max. product height | 70 mm | 70 mm |
| Dimensions LxWxH | 1840x1370x1430 mm | 1840x1770x1430 mm |
| Machine weight | 460 kg | 550 kg |
Downloads
Verwandte Produkte
GEA TempuMixer Module II
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated prod...
GEA CrumbMaster
Der GEA CrumbMaster ist ein vielseitiger, spezieller Coater, in den mehr als 50 Jahre Erfahrung in der Entwicklung von Beschichtungsmaschinen in enger Zusammenarbeit mit führenden Beschichtungsherstellern eingeflossen sind. Er verarbeitet ein sehr breites Spektrum an Bröseln, von fein bis grob – effizient und bei höchster Stabilität. Sein intelli...
GEA EasyFry | Industrial Fryer
Engineered for efficiency, safety, and reliability, GEA EasyFry offers great performance in delivering consistently high-quality fried products. With features such as adjustable oil flow, high belt speed, and advanced sediment removal mechanisms, EasyFry ensures optimal product orientation, uniform cooking, and reduced operating costs.
GEA CookStar
Der industrielle Spiralofen GEA CookStar bietet eine hervorragende Leistung in Bezug auf Kapazität, Durchsatz, Flexibilität, Konsistenz und Zuverlässigkeit. Er gart Geflügel, Schweinefleisch, Rindfleisch, Fisch oder Fleischersatzprodukte auf den Punkt und lässt jedes Konkurrenzprodukt hinter sich.
Service-Produkte
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA Insights
Gesellschaftliches Engagement: Gemeinsam Gutes bewirken
Zur Unterstützung des gesellschaftlichen Engagements bietet GEA seinen Mitarbeitern einen Tag bezahlten Urlaub pro Jahr.
How a digital rotary parlor supports sustainable dairy farming
How do you lead a dairy farm into the next generation while ensuring a sustainable future and animal welfare while managing increasing complexity? This is a question almost every dairy farmer around the world must consider. The...
Zukunft gestalten: GEA-CEO Stefan Klebert zur Mission 30
Nachdem GEA die Ziele der Mission 26 zwei Jahre früher erreicht hat, setzt sich das Unternehmen ambitionierte Ziele, um in den kommenden Jahren profitabel zu wachsen.
