Energy

Fuel oil treatment and conditioning for engine-based power plants

Power plants are responsible for the important job of securing the energy supply. Whether electricity or heat, it all has to keep moving, around the clock. Because without power, literally nothing works. To keep all switches in power plants to "On", every source of risk must therefore be excluded. In particular, this includes contaminants in fuels for the diesel engines. In the course of operation, these contaminants can have fatal consequences. The solution is effective treatment system from GEA.

Why fuel cleaning?

The light, medium and heavy fuel oils used as fuel for the diesel engines are usually mixed oils or oils left over from the refining process. These leftovers generally contain an elevated proportion of the wear-increasing components known as cat fines. The product can also absorb further contaminants from the transport and storage chain. If these oils are combusted in a diesel engine without being treated beforehand, this can result in severe wear on injection nozzles, fuel pumps, cylinder liners and pistons.

The consequences are:

  • Leaking valves
  • Coking of the combustion chamber accompanied by reduced cooling performance
  • Corrosion
  • Erosion

Treatment systems with GEA separators put a stop to these undesired consequences: solid foreign substances such as sand, rust and cat fines are as reliably separated as free water, consequently ruling out encrustation and burning together of important parts of the engine. The service life of cylinders, pistons, nozzles and feed pumps is considerably increased. Against this background, even lower-grade oils can be used as a fuel without any concerns.

ViscoBoosterUnit - Complete system between service tank and engine

With the ViscoBoosterUnits, GEA  offers a complete, compatible system for a safe and economic fuel oil treatment from the service tank to the engine.

ViscoBoosterUnits are supplied as package systems. They are designed for 24-hour unattended operation.

This unit consists of a treatment system that meets the fuel requirements between the clean oil tank and injection system for the diesel engine in terms of the required injection viscosity and temperature. Supply and booster pumps are provided for a stable system pressure.

Key Benefits:

  • Easy adjustment to the engines in operation
  • Higher availability of the complete installation
  • Simple switch-over to HFO / MDO for each engine
  • Easy adjustment if the system is upgraded later

GEA Insights

Scrambled egg made with egg altnerative

On the menu: more sustainable eggs

GEA helps customers test and scale alternative egg products and ingredients made with precision fermentation.

Decarbonizing processes with industrial heat pumps

When it comes to improving the health of the planet, GEA takes a leading role. As one of our sustainability-focused strategic objectives, we are forging a path to help our customers across myriad industries to reduce energy use...

GEA center of excellence on olive oil

Building resilience into the olive oil industry

Learn how GEA supports the olive oil industry in times of climate change and sustainably improves the profitability of producers with innovative technologies.

Receive news from GEA

Stay in touch with GEA innovations and stories by signing up for news from GEA.

Contact us

We are here to help! With just a few details we will be able to respond to your inquiry.