Lyophilization Technology
GEA’s LYOVAC® industrial-scale freeze dryers are built to customer specifications and are available with production areas of 1–60 m² and condenser capacities of more than 1000 kg.
The LYOVAC® production-scale freeze dryer is a best-in-class solution for the pharmaceutical industry. In close collaboration with our customers, we design, build and customize them according to specific requirements.
LYOVAC® freeze dryers and their peripherical equipment can be arranged either on one or multiple floors. The condenser can be situated next to the drying chamber or directly underneath it. Either way, it ensures both easy access to the machine parts and complete separation between the cleanroom and the technical area.
A unique feature is the high quality of the in-house manufactured shelves. This is the heart of the machine and ensures an optimal temperature distribution, unform result and, consequently, the essential final product quality.
Several features of the LYOVAC® (see below) support the fastest processing times in the industry, offering increased productivity and commercial benefits.
The LYOVAC® range is also available using GEA’s unique Fast Track manufacturing process. Depending on the complexity of the installation and based on previously completed projects, it’s possible to have a system up and running in less than a year.
Virtual Twin of a LYOVAC Freeze Dryer
Extending its range of LYOVAC™ Freeze Dryers, GEA now offers both integrated and standalone equipment for the production of small-scale batches and formulation or process development.
LYOPLUS™ mass spectrometer is a multi-purpose measurement device for pharmaceutical freeze dryers.
SMART LYO™ Freeze Dryers help reduce the cost of freeze drying while maintaining quality and performance, making validation and documentation easier and reducing delivery times.
ALUS® Automatic Load & Unload Systems minimize the risk of operator/product contamination while loading and unloading a freeze dryer.
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.
When plant-forward South Korean food producer Pulmuone brought GEA the challenge of developing a modern spin on the traditional chewy cold (naengmyeon) noodle, GEA’s R&D experts were up to the challenge. They helped develop what is now a commercial hit produced with less water and electricity than previously existing methods. The result is also true to the traditional origins of the dish as well as Pulmuone’s health, well-being and sustainability roots.