Purging system for food and dairy spray dryers
GEA Clean Purge
The Clean Purge system from GEA (patented) is a significant safety and efficiency improvement given it addresses the primary cause of fire and explosions in food and dairy spray dryers while offering significant and valuable product and operational savings
24/7 production for food and dairy spray dryers
Food and dairy spray dryers that operate 24/7 typically use multiple feed systems upstream of the spray dryer. Fitting two or more feed lines allows each line to be disconnected separately for regular, daily cleaning without interrupting production. This three/four-hour clean-in-place process prevents undesired bacterial growth in the feed lines and reduces the risk of producing off-spec product.
The swapping of the concentrate feed lines needs to be performed smoothly and safely. This requires the remaining feed in the nozzle lances to be purged and efficiently atomized into the spray dryer chamber, using the GEA Clean Purge system. The system considerably reduces the risk of fire and explosion, and reduces product losses caused by unwanted chamber deposits.
Reduce the risk of fire and explosion in spray dryers
The patented GEA Clean Purge system for dairy spray dryers can significantly reduce what is widely believed to be the root cause of many spray dryer fires and explosions. By expelling any feed residue from nozzles before they are removed for cleaning, GEA Clean Purge prevents droplets of feed falling into the dryer where they can catch fire. This also avoids building deposits in the chamber area, which over time could self-combust.
Optimized product recovery and production time
The GEA Clean Purge system recovers any feed remaining in the system before cleaning cycles, which increases yield. Operational savings and increased yield also come from reduced cleaning frequency, reduced water and chemical consumption and lower costs for waste water disposal.
GEA Clean Purge is available on all new dairy 24/7 operation spray dryers and can be easily retrofitted on existing installations where 24/7 operation must be implemented. Plant operators will be able to recover the initial investment within a short time, depending on the application and duty. The reduced risk of fire and explosion will be realized immediately.
GEA Clean Purge benefits:
- Reduced risk of fire and explosion in spray dryers operating 24/7 or when nozzles need to be changed on the fly
- Increased yield through purging of feed lines before feed line swaps
- Reduced contamination of dryer walls
- Reduced cleaning requirements
- Lower consumption of water and chemicals
- Reduced waste water disposal costs
- Easy retrofit
- Fast investment payback, depending on application and duty
Downloads
Related Products
MSD® Spray Dryer
The MSD® Spray Dryer is the preferred choice for many dairy products such as e.g. Milk Powder and Nutritional Formula where uniform coarse, agglomerated, free-flowing and dustless powders are in great demand.
FSD® Spray Dryer
The NIRO FSD® spray dryer is an agile, efficient multi-stage spray dryer that is ideal for processing coarse, agglomerated and dustless powders.
GEA No Intervention Fines Return System
The new No Intervention Fines Return System (FRS) from GEA for food and dairy spray dryers is engineered for automated cleaning-in-place (CIP) processes, reduced down time and improved safety.
GEA SANICIP® II bag filter
The new SANICIP® II bag filtration system (patented) for food and dairy spray dryers offers valuable operational benefits in terms of reliability, cost savings and easier maintenance. It will allow you to focus on what matters the most in your spray drying process.
Service Products
GEA Health Check Spray Dryer
Inadequate maintenance can lead to safety risks, lower product quality, costly repairs, and reduced equipment life. GEA Health Check Spray Dryer offers a thorough inspection and tailored service report to help you proactively maintain uptime, quality, and longevity.
GEA SAFEXPERT®
The innovative process diagnostic and consultant service.
Related Videos
GEA Clean Purge
GEA Insights
Fifty dairy robots, one vision for the future
In eastern Czechia, agricultural engineer Jan Urban is transforming dairy farming with GEA’s DairyProQ – a 50-stall automated milking system that boosts efficiency, animal welfare and sustainability, setting a new standard for modern milk production.
GEA products: pathway to resource efficiency
Costs for energy, water and raw materials are rising with efficiency becoming a decisive competitive factor. GEA identifies more resource-efficient successor solutions in a transparent way and has them independently validated. Now a portfolio of more than 50 products, what does it take to make the grade and how do customers benefit? GEA insiders share why these innovations are so transformative.
Chilling Danish pastries with purpose
German pastry specialist Wolf ButterBack expands with GEA’s ammonia-based BluX chiller technology that delivers flexible, low-maintenance cooling while helping the company move closer to net zero.
