Evaporation Technology
Evaporation Test Center
Own state-of-the-art test facilities for laboratory and pilot plant testing in the hands of our skilled R&D engineers. Backed by the solid expertise won over many decades of innovation pursuit.
Resulting from many decades of ongoing research and development work, tied with the experience gained through several thousand installed plants, GEA offers the broadest technical expertise and undisputed skill to understand and develop the best thermal separation solution for almost any product, evaporation rate, operating condition or application.
With state-of-the-art pilot plants and test benches, our Evaporation Test Centers are optimally equipped for a wide range of testing in the field of evaporation technology.
Available Options
GEA's physics and chemical laboratory is designed to determine and analyze important properties such as viscosity, boiling point elevation, thermal conductivity and total solids concentration. Moreover, complex quality parameters can be determined with GC and HPLC.
The latest software and hardware allow us to simulate the optimal operating behavior of the plants according to individual customer specifications.
GEA R&D offers:
- Tailor made design based on experience in combination with experimental data.
- Development of new processes supported on a qualitative and quantitative analyzed data basis.
- Inhouse or on-site support with pilot testing.
- Standard lab data (physical properties) and complex analytics (e.g. HPLC, GC, AAS).
Available Equipment
Among the latest software and hardware for control and automatization, following pilot plants are available for testing:
- Stationary single tube falling film evaporator with different inner diameters and possibility to add stripping column in vapor section.
- Stationary forced circulation evaporator with centrifugal circulation pump.
- Mobile 1-effect falling film evaporator, mainly for the determination of long-time behavior (fouling and CIP procedure) – ATEX design.
- Mobile 2-effect falling film evaporator for different operation on the product and heating sides (for example, for the simulation of mechanical vapor recompression) – ATEX design.
- Mobile Forced circulation evaporator with positive displacement pumps for products with very high viscosities – ATEX design.
Mobile plants can be controlled and monitored with a remote-control system, allowing for the tests to be performed directly on our customers` premises while the process data can be electronically recorded and analyzed.
We also have the possibility to combine different pilot plants to develop entire process lines according to the customer's needs (e.g. membrane filtration, distillation, evaporation, centrifuge, decanter, dryer, etc.).
Heating options for thermal separation plants
Downloads
Related Products
Falling Film Evaporator
Best suited for temperature-sensitive products and liquids with small amounts of solids and going up to high concentrations
Multi-Flash Evaporators
For applications involving large throughputs of process solution with a relatively low concentration factor and other applications.
CompaCon® Evaporators
Skid-mounted Falling Film and Forced Circulation Evaporators for small-scale production. Energy efficient, easy to transport and assemble.
Direct Steam Sterilization
Concentrated food products need to be sterilized before they can be stored, packed or dried.
Related Videos
Falling Film Evaporation heated by MVR
GEA Insights
Making milk production more sustainable for a growing world
The world's population is growing and with it demand for milk. Dairy is an essential component of many global diets. However, its production can be resource-intensive and impact the environment. GEA’s Christian Müller, Senior Director Sustainability Farm Technologies, sheds light on how technological innovations powered by GEA make milk production more efficient and profitable.
Clean machines safe food: The power of hygienic design
Every safe beverage and bite of food is a victory against invisible microbial threats – a battle shaped by a century of hygienic process design. With more than 100 years of engineering and hygienic design know-how, GEA sets the industry standard for processing equipment that protects food and saves lives.
Filtration sensation: The washing machine principle
Engineering innovation often takes the form of incremental gains. Once in a while, it takes a leap. Case in point: The washing machine. Launched in September 2022, two new GEA software solutions are upending convention and delivering similarly dramatic efficiency gains in the resource-intensive process of membrane filtration.
