Your benefits at a glance
• Transparency: Clear and objective evaluation of the current microbiological status of the equipment.
• Sustainability: Establish procedures which ensure consistent production environment conditions.
• Efficiency: Limit OPEX and reduce downtime by optimizing the sanitation processes.
• Availability: Assurance that the equipment is always in good condition and ready for safe production.
• Productivity: Enhance your profit by preventing poor quality and safety issues.
Maintaining aseptic line conditions for high quality products
Maintaining aseptic line conditions is fundamental for all customers who produce sensitive drinks.
AseptiCheck® is an invaluable tool for checking that processes and aseptic procedures have been properly established and performed by operators, and that the handling and preparation of raw materials are correctly done, especially disinfection before transfer into the critical zone.
Execution and recording of in-process checks is of critical importance where the appropriate removal of product and waste materials might be improperly done because of ineffective cleaning procedures. These waste time and money and can compromise product safety. AseptiCheck® is a complete procedure to check the aseptic processes of the plant.
GEA AseptiCheck® service covers the following needs
• Check the microbiological performance of the line (environment sampling, number of market claims) for the previous two months.
• Check of critical parameters of the sterilization cycles.
• Check of the line status: cleaning, general efficiency.
• Check of the microbiological performance of the line: environmental sampling, number of market claims.
• Check of the line management by the operators.
• Plant health and performance final report with suggestions for preserving and safeguarding the aseptic environment.
Protect your plant and boost your sales
Product contamination with unknown particles is a critical quality control issue. The affected production batch may have to be discharged and production stopped, costing valuable time and money and brand reputation; it is one of the most important losses that can occur in a beverage plant.
GEA has experienced internal line validators and state-of-the-art knowledge that supports a fast and systematic approach to auditing the equipment operation, the aseptic processes and procedures, and the competence of the staff involved in the line management.
GEA AseptiCheck® will ensure:
• The block’s sterilization and cleaning cycles
• Bottle sterilization and rinsing water cycles
• Air filtration cycles
• Monitoring and faults management
Downloads
Service Products
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
Service Kits for GEA Filling and Packaging lines
Order everything you need for optimal maintenance on your GEA filling and packaging lines, guaranteeing reliability and uptime.
GEA Insights
The breakthrough that changed spray drying
In 1976, NIRO engineers responded to a competitive challenge by rethinking what spray drying could do. Their idea became the multi-stage dryer MSD. Fifty years later, the same fundamental principle helps turn liquids into the powders used in essential nutrition products and important medicines around the world. Refined through decades of engineering expertise, customer insight and continuous development, MSD is a story of innovation with lasting impact.
Beyond the machine: unlocking better plant performance
An efficient machine does not automatically make an efficient factory. Real improvement often starts by looking beyond individual equipment and understanding how processes, energy systems and operating decisions affect one another. It’s a holistic approach designed to uncover opportunities that might otherwise be missed.
How a valve reshapes the way food and drinks are made
In food and beverage plants, valves are commonly operated using compressed air. GEA Hydract® Actuation Technology moves valves with water instead, in a closed, digitally controlled circuit. The result is a valve that can be held exactly in place and steered in fine-tuned steps. This results in lower energy use and greater control.
