fillasept® IBC filling system
The fillasept® IBC (Intermediate Bulk Container) Filling System is designed for the safe aseptic filling of bag-in-box containers. The filling head is fully sterilizable/drainable and, because of its flexible piping and special wheel wagon, easy to handle.
The interface between the filling system and IBC is formed by a specifically designed filling head. The interspace in the connection area is impeccably rinsable and sterilizable. The rinsing happens with hot water, which is provided directly at the module by an integrated tubular heat exchanger. For the user, this means thorough, supervisible security of the filling process. All parameters such as sterilization time, filling & rinsing time, CIP / SIP data, and all product specific data are freely programmable on the touch screen.
The integrated control Siemens S7 can be adapted to all process specifications respectively to customer‘s requests. In the basic configuration the programs production, SIP/CIP plant and rinses are firmly deposited. In the corresponding submenus can be configured freely with the process parameters.
The monitoring of the filling capacity is carried out by a scale integrated in the manual lift truck. The measured data are continuously transmitted to the PLC using WiFi and the evaluation process allows the exact filling of a particular bin.
Filling process
Discharging process
Technical Data
| Nominal diameter | DN50 |
|---|---|
| Operating temperature | 0 – 150°C (32 – 302°F) |
| Nominal pressure | 6 bar (87 psi) |
| Dimensioning (L x W x H) | 1,200 x 800 x 1,460 mm (47.25 x 31.5 x 57.5 inch) |
| Bin sizes | 100 – 1,000 L (26 – 265 gal) |
| Filling capacity | Appr. 6 bins of 1,000 L/h* (appr. 6 bins of 265 gal/h)* |
| Product loss / filling | 0.65 L (0.17 gal) |
| Product valves | GEA Aseptomag® |
| Valves für process media | Sanitary valves |
| Sealing materials | FDA approved |
| Square pipe frame | AISI 304 |
| Parts in contact with product | AISI 316L, Ra ≤ 0.8 μm (Ra ≤ 32 μin) |
| Supply voltage | 100 – 230 V AC |
| Monitoring of filling capacity | Integrated scale |
| Communication | Wireless connection |
* Depending on product and process
Filling Head
At the centre of this plug-and-play solution is a specially designed filling head. The special, dead leg free design of the filling head enables safe cleaning and sterilization of the complete internal space including parts of the bag valve.
Compatibility
The fillaseptl® IBC filling system can basically be used with any bag-in-box system. For a filling under enhanced hygienic requirements, the bag needs to include a steam sterilizable shut-off valve, which is ideally located at the bottom end of a bag side.
Downloads
Service Products
GEA Remote Support Filling
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
Service Kits for GEA Filling and Packaging lines
Order everything you need for optimal maintenance on your GEA filling and packaging lines, guaranteeing reliability and uptime.
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA Smart Filling
Discover GEA Smart Filling, a fully integrated, web/mobile app platform where you can find answers to all your service needs.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
GEA Insights
Modern herd management: a smarter way to farm
In a dairy herd, every cow has her own story – and modern herd management tools help tell it. By tracking health, habits and needs, these smart systems let farmers care better, work smarter and keep milk flowing. It's the secret behind happy herds and successful, more sustainable dairy farming.
Feeding the future: The power of freeze-drying innovation
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.
