Filling Lines – ESL
GEA Aerobloc Filling System Fresh
A hygienic filling system for fresh, sensitive, cold-chain distribution beverages in plastic bottles.
Detail of the Fillstar DX Aero filling module, targeting frequent product changeover applications and small batch production runs.
Targeting frequent product changeover applications and small batch production runs, the GEA Aerobloc Filling System Fresh is designed for low and medium speed outputs using PET and HDPE containers.
The GEA Aerobloc Fresh comprises the Fillstar DX Aero filling module that, depending on the specific requirements of the product and container material, can be equipped with a variety of different modules, including
- a PET stretch-blow molding unit directly connected to the filler
- an air rinser module for standalone applications
- a neck trimmer for HDPE containers.
Product filling occurs in a hygienic cabin featuring a top-down laminar flow of sterile air to maintain a slight overpressure. This ensures a clean and protected environment.
The GEA Fillstar DX Aero filling module can be equipped with a load cell (weight filling) or flow meter (volumetric filling) to meet the various requirements of the liquid dairy product market.
Thanks to an efficient recovery system, product waste is minimal during the start-up production cycle, at the end of production and during product changeover.
Suitable for fast product and format changeover operations, the GEA Aerobloc Fresh can either integrate customer cleaning fluids utilization or accommodate an embedded cleaning process unit integrated in the compact layout.
Downloads
Related Products
GEA Whitebloc Filling System Aero
The GEA Whitebloc Filling System Aero is an efficient, water rinse-free, hydrogen peroxide (H2O2)-based decontamination technology for plastic bottles and caps, suitable to fill ESL milk-based drinks and sensitive, cold-chain distributed beverages.
ESL Filling bloc Whitebloc
In case of prolonged Extended Shelf Life, special requirements must be addressed when decontaminating bottles for milk-based drinks and sensitive beverages. Using an H2O2-based treatment, Whitebloc is the low speed decontamination solution that best fits those needs.
Service Products
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
GEA Remote Support Filling
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA Smart Filling
Discover GEA Smart Filling, a fully integrated, web/mobile app platform where you can find answers to all your service needs.
GEA Insights
Feeding the future: The power of freeze-drying innovation
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.
GEA and Pulmuone honor generations of cold noodle craftsmanship
When plant-forward South Korean food producer Pulmuone brought GEA the challenge of developing a modern spin on the traditional chewy cold (naengmyeon) noodle, GEA’s R&D experts were up to the challenge. They helped develop what is now a commercial hit produced with less water and electricity than previously existing methods. The result is also true to the traditional origins of the dish as well as Pulmuone’s health, well-being and sustainability roots.
