Flexible system for multi-lane converging and package rejection
Invest in efficiency with the GEA CombiPick lane converger and package rejector installed directly after a thermoforming packaging machine. Good, empty and defective packages are automatically sorted. This saves time, space and money. Only good packs are merged to a single or dual lane and transported to subsequent machinery. Faulty and empty packages can be previously detected by quality inspection systems such as GEA OxyCheck and LeakCheck. They are reliably sorted by GEA CombiPick into a separate bin, while the remaining packages are collected and evenly lined up. This ensures an effective packaging process.
Main Applications
As an end-of-line module for form-fill-seal systems with installed inspection systems, the GEA CombiPick rejection and converging module disposes of empty and defective food packages. At the same time, it merges up to 6 tracks of intact MAP, vacuum or skin packs coming from the outfeed of a thermoforming packaging machine into a single or dual lane.
Key benefits
Efficient combination of rejection and converging processes
- Picks up only good packages and separates them from the ones not meeting specifications
- Conveys intact packs by means of motorized converging rails
- Reliably rejects empty and defective packages
- Automatic spacing between packages due to full synchronization with thermoforming packaging machines
Saves time and space
- Multi-track solution with speed up to 120 packages per minute
- Converges from up to six tracks to one or two
- Compact design for space-efficient packaging lines
- Quick and easy exchangeable components
User-friendly system
- Easy adjustment of the conveyor system’s height to perfectly match the outfeed of the thermoformer
- Fully integration into all GEA thermoforming packaging machines
- Connectivity to automation and quality systems such as GEA OxyCheck and LeakCheck
Specifications
More details to GEA CombiPickTechnical Data
| Dimensions (length x width) | 750 mm x 581 mm |
| Height adjustability | ± 50 mm |
| Power supply | 230 V AC 50/60 Hz at 16 A |
| Air supply | 4 bar clean dry air, supplied at 1 liter/minute |
| IP rating | IP65 (wipe down) |
| Material | Stainless steel |
| Max. pack height | 100 mm |
| Package weight | 60 g - 500 g |
| Max. weight whole format | 5 kg |
| Max. thermoforming film width | 581 mm |
| Max. tracks | 6 |
| Max. rows | 6 |
| Max. process rate | 120 packs/minute |
Add-ons
Options to GEA CombiPick single pack, pick-and-place and converger system
GEA CombiPick has an easy-to-use interface and software system that communicates with thermoforming packaging machines such as GEA PowerPak and PowerPak PLUS, quality control systems and Human-Machine-Interfaces (HMIs).
GEA OxyCheck
GEA OxyCheck is an i n-line quality control system that checks the residual oxygen content of every single Modified Atmosphere Pack (MAP) that leaves GEA PowerPak and PowerPak PLUS thermoformers.
GEA LeakCheck
GEA LeakCheck identifies leaks in a package after the form-fill-seal process thereby ensuring the shelf-life of the product.
GEA EasyCheck
GEAvEasyCheck a combination of a check weigher, metal detector and rejection unit.
Downloads
Related Products
GEA LeakCheck and OxyCheck
GEA LeakCheck is an in-line measurement system on thermoforming packaging machines capable of checking seal and package integrity on all forms of MAP without contact. Residual oxygen content can be measured non-invasively by the quality control system GEA OxyCheck. Both guarantee the protective function and quality of food packaging.
GEA PowerPak Skin
The GEA PowerPak thermoforming packaging machine for skin applications is the powerful solution for high-quality skin packages of food products with high protrusion ensuring excellent appearance and a long shelf life. Achieve more flexibility and versatility by producing not only skin, but MAP and vacuum packs with a single thermoformer.
GEA PowerPak PLUS
The premium GEA PowerPak PLUS thermoforming packaging machine provides maximum control over the form-fill-seal processes for better package quality, higher production capacity, simple access and easier handling for users. This robust construction ensures better hygiene and reduces operating costs with high availably and flexibility.
GEA PowerPak
The reliable GEA PowerPak modular thermoforming packaging machine ensures fast, safe and high adaptable horizontal packaging of food products in vacuum and MAP packs of any kind in high-quality and with maximum flexibility.
Service Products
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA First Aid Kits
In the food packaging industry, performance is paramount. High-speed slicing and packaging systems must function flawlessly to maximise productivity. Any unscheduled downtime is unacceptable, so it’s essential that you keep your equipment healthy.
