The missing piece in Thermoforming Packaging
Experience unmatched quality and efficiency in your Thermoforming Packaging process. With its ultrathin heating plate and individually controllable heating zones, the PowerHeat allows to quickly and evenly form packaging of consistent thickness, resulting in great quality. It boosts productivity by up to 10% and offers energy savings of up to 30%. The PowerHeat allows the use of recyclable mono-plastics and the potential to reduce plastic without compromising on packaging quality and functionality.
Both mono- and multilayer films demand a highly precise heating process, with a uniform temperature distribution across the entire heating plate. As part of GEA’s Thermoforming Packaging System, the PowerHeat controls the temperature in up to 12 different zones of the heating plate independently, ensuring each package is evenly formed.
When working with mono-material films, a new challenge is added: an even narrower processing temperature is needed to maintain their integrity and reduce the risk of deformations, clouding, and holes. The PowerHeat’s fast reaction time and highly controlled process ensure that the temperature remains within the optimal range. This leads to better pack quality compared to thermoform mono-materials with standard heating systems.
PowerHeat offers precise temperature control with a difference of just 1-2°C, preventing production delays caused by temperature overshoots with traditional heating systems. Besides, the minimal thermal mass of the thin heating plate enables a much faster heat up time. These result in a productivity boost of up to 10%.
Moreover, the thin heating plate reduces energy consumption by providing efficient heating that targets only the film, while minimizing the heat impact on other stations of the packaging process and on the production area. The minimal thermal impact reduces the need for cooling which leads to a reduction in carbon footprint and energy savings of up to 30%.
The reliable GEA PowerPak modular thermoforming packaging machine ensures fast, safe and high adaptable horizontal packaging of food products in vacuum and MAP packs of any kind in high-quality and with maximum flexibility.
The premium GEA PowerPak PLUS thermoforming packaging machine provides maximum control over the form-fill-seal processes for better package quality, higher production capacity, simple access and easier handling for users. This robust construction ensures better hygiene and reduces operating costs with high availably and flexibility.
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
In the food packaging industry, performance is paramount. High-speed slicing and packaging systems must function flawlessly to maximise productivity. Any unscheduled downtime is unacceptable, so it’s essential that you keep your equipment healthy.