The hardening vat is the last component in the processing line for pasta filata cheeses, which contains cold water to cool the products prior to packaging. GEA offers a range of robust, hygienic, modular hardening vats that can be configured to meet any cheese type or production throughput.
The cheeses arriving from the molding machine are transferred into the vat via a loading hopper. The products are conveyed along the vat from one end to the other by a system that combines a crank-operated series of oscillating stainless steel beds at the base of the vat, and a series of adjustable water jets above the vat. The oscillating beds can be set at different cycles that either keep advancing the products through the vat, or retain them in one position for a required length of time. At the end of the unit the cheeses are extracted automatically using a motorized belt.
GEA systems can be tailored to fit any plant layout. To reduce footprint we can also design and configure hardening vats constructed on two or more levels. Vertically configured solutions feature a pneumatic lifting system to transfer products between levels.
Features of GEA hardening vats include pipework and centrifugal pump for recycling of cooling water by recirculation through a heat exchanger. The pump also recovers cleaning solutions after a cleaning cycle. Electrical controls are housed in a waterproof panel.
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.
When plant-forward South Korean food producer Pulmuone brought GEA the challenge of developing a modern spin on the traditional chewy cold (naengmyeon) noodle, GEA’s R&D experts were up to the challenge. They helped develop what is now a commercial hit produced with less water and electricity than previously existing methods. The result is also true to the traditional origins of the dish as well as Pulmuone’s health, well-being and sustainability roots.