Nest-shaped pasta - Cups & Belts production line
This mixed system features a pre drying stage in which the just extruded nests are placed in cups where they remain until they exit the pre-dryer. They are then deposited onto belts that transport them through the entire drying process. Both cups and belts are made of stainless steel with a mesh bottom that ensures breathability for improved drying.
Dosage and Press
Low-shear stainless steel compression screw. The variable pitch and broad diameter of the screw, combined with an ideal rotation speed, allow for gradual compression and a more homogeneous dough.
Nest forming machine
Laminating roller unit positioned under the extrusion head; removable for the production of directly extruded products. Nest making device with 12 or 24 tubes installed directly under the press die. With conveyor tubes in transparent food grade material for checking the length of the pasta strips.
Lower pre-dryer
The nests sent to the pre-dryer in cups are subjected to strong ventilation to achieve the ideal shape and prevent sticking.
Upper pre-dryer and TAS dryer
This machine is comprised of two sections. During the first stage the nests are pre-dried still in their cups until they reach a suitable rigidity. During the second stage the nests enter the main dryer on a conveyor belt.
Storage
This area acts as a buffer with loading and unloading stages regulated by automatic sequences based on presets that can be programmed by the operator to adapt to different packaging requirements or to manage the production of different types of nests.
Downloads
GEA Insights
Feeding the future: The power of freeze-drying innovation
Waste reduction is important to us at GEA, and by harnessing the power of freeze drying technology, we can transform surplus food into valuable, long-lasting products – helping to reduce waste, extend shelf life and build a more resilient food supply for generations to come.
GEA and Pulmuone honor generations of cold noodle craftsmanship
When plant-forward South Korean food producer Pulmuone brought GEA the challenge of developing a modern spin on the traditional chewy cold (naengmyeon) noodle, GEA’s R&D experts were up to the challenge. They helped develop what is now a commercial hit produced with less water and electricity than previously existing methods. The result is also true to the traditional origins of the dish as well as Pulmuone’s health, well-being and sustainability roots.
