Aseptomag® valve line
Aseptomag® single-seat shut-off valves are used for the controlled opening and closing of pipelines in UltraClean and Aseptic processing plants.
Shut-off Valve Aseptomag® AV – standard execution
Housing
Housings for shut-off valves are available with two or three port connections. The valves are produced with standard butt-weld connections by default. Mixed port connection sizes as well as various aseptic pipe connections are available upon request.
Internal Assembly
The internal assembly is available with a shrunk or screwed valve seat seal. In addition to the standard sealing material Tefasep®, other material options such as PTFE and EPDM are also available.
Actuator
The standard version of the pneumatic actuator is designed as spring-closing / air-opening (NC). Other available options are: air-closing / spring-opening (NO), with additional seat lifting function (AZ) and manual drive (HK).
Clamp
Due to its solid construction, the GEA Aseptomag clamp enables a pressure stable and safe connection of the main components. The special design with three segments allows a service-friendly handling of the component, even under tight space conditions.
Feedback units
Aseptic shut-off valves can be either equipped with open feedback units or T.VIS® feedback systems by default. Feedback units from third party suppliers can be mounted via specially designed adaptors.
Item | Size |
Nominal pressure valve | 10 bar |
Closing pressure | approx. 6 bar (depending on valve size) |
Control air pressure | 6 bar |
Hermetic sealing element | Stainless steel bellows |
Valve seat seal material | Tefasep® |
Housing seal | Silicone |
Surface quality in product area | Ra ≤ 0.8 |
Material quality in product area | AISI 316L / AISI 316Ti |
Max. operating temperature | 150 °C (302 °F) |
Max. sterilization temperature | 160 °C (320 °F) for max. 30 min. |
Higher closing pressures, other materials, higher surface qualities and higher operating temperatures are available upon request.
Double-chamber valve Aseptomag® DK – valve matrix
Aseptic bellows valves distinguish themselves with the uncompromisingly hermetic seal of the valve stem, thereby minimizing contamination risks and maximizing detection possibilities. The Aseptomag® valve line is the equivalent for aseptic processes to the hygienic VARIVENT® valve line and provides everything from shut-off and bottom-seat to mixproof and sampling valves. The valves meet the highest hygienic standards required, such as EHEDG and 3-A standards. Thanks to the modular structure, the Aseptomag® valve line also allows tailor-made valve solutions for specific process requirements (higher closing pressures, special materials, special design, etc). Aseptomag® valves can be equipped with T.VIS® control tops and can therewith seamlessly be integrated into an automated process plant.
For aseptic processes, the following areas have to be considered: Product sterilization, conveying and maintaining sterility, and filling under sterile conditions. Aseptic processes signify high-quality products and/or long shelf-life, produced for specific consumer groups. Besides classic UHT milk products, medical nutrition, baby food, aseptically produced beverages and applications within biotech belong to this hygienic class.
Valve type | Metric | Inch OD |
Shut-off Valves Aseptomag® AV | DN 15 – DN 150 | 0.75” – 6” |
Shut-off Valves Aseptomag® AVBS | DN 15 – DN 150 | 0.75” – 6” |
Divert Valves Aseptomag® UV | DN 15 – DN 100 | 0.75” – 4” |
Shut-off Valves Aseptomag® AF | DN 25 – DN 100 | 1” – 4” |
Control Valves Aseptomag® RV | DN 15 – DN 100 | 0.75” – 4” |
Control Valves Aseptomag® RVIN | DN 25 – DN 65 | 1“ – 2.5“ |
Back-pressure Valves Aseptomag® GD | DN 15 – DN 150 | 0.75” – 6” |
Shut-off Valves Aseptomag® AMV | DN 06 – DN 10 | 0.25” – 0.5” |
Leakage Valves Aseptomag® LV | DN 25 – DN 100 | 1“ – 4“ |
Leakage Valves Aseptomag® LVBS | DN 25 – DN 100 | 1“ – 4“ |
Leakage Valves Aseptomag® ADV | DN 25 – DN 100 | 1” – 4” |
Double-chamber Valves Aseptomag® DK | DN 25 – DN 150 | 1” – 6” |
Double-chamber Valves Aseptomag® DKBS | DN 25 – DN 150 | 1” – 6” |
Double-chamber Valves Aseptomag® DDK | DN 25 – DN 150 | 1” – 6” |
Double-chamber Valves Aseptomag® AXV | DN 25 – DN 150 | 1” – 6” |
Sampling Valves Aseptomag® PV | DN 10 – DN 15 | 0.5” – 0.75” |
Steam inlet valves Aseptomag® DE | DN 25 – DN 40 | 1” – 1.5” |
* Additional valve sizes and connection standards (i.e. ISO) available upon request |
Back-pressure valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design.
Control valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design.
Control valves of the Aseptomag® valve line are characterized by their uncompromising stainless steel bellow design. The inverted control valve is specifically designed for installations where product enters the valve from the bellow side.
Compact unit to limit the water consumption for cooling purposes of centrifuges
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