Lyophilization Technology
SMART LYO® Pharma Freeze Dryer
Using proven, standardized modules, SMART LYO® pharmaceutical freeze dryers help to reduce the cost of freeze drying while maintaining quality and performance
SMART LYO® Pharma Freeze Dryers
Available in shelf sizes from 6.7 to 41.2 m² with a condenser capacity of up to 800 kg, SMART LYO® pharmaceutical freeze dryers are suitable for a wide range of applications. The use of tried and tested GEA technology shortens both delivery and validation times, and enables customers to bring their products to market more quickly. They meet the highest possible technical requirements, the strictest agency standards and comply with all the current guidelines, such as GAMP, cGMP, FDA, etc.
Key features
- The entire system is constructed on a single-floor plant frame for fast, simple commissioning
- The system includes a compact chamber/condenser unit, all system modules (hydraulics, venting system, vacuum) and available options such as CIP and SIP
- Fully compatible with the ALUS® Automatic Loading and Unloading System
- The refrigeration unit can be installed remotely from the plant frame, on a different floor if necessary, enabling the installation to be adapted to fit the customer’s infrastructure
- Frame mounting facilitates installation
- GEA Global Service Network provides rapid worldwide access to original spare parts and a comprehensive repair service that minimizes downtime and keeps costs under control
| Model | Units | SL 100 | SL 200 | SL 300 | SL 400 | SL 600 | SL 800 |
| Shelves | |||||||
| Shelf area | m² | 6,7 | 10 | 14,9 | 20,4 | 30,2 | 41,2 |
| No. of vials (Ø 16mm) | Quantity | 29.496 | 44.244 | 65.690 | 90.530 | 133.913 | 182.865 |
| No. of vials (Ø 22mm) | Quantity | 15.498 | 23.247 | 34.340 | 47.360 | 70.356 | 96.585 |
| No. of vials (Ø 30mm) | Quantity | 8.142 | 12.213 | 18.400 | 25.520 | 37.700 | 51.750 |
| No. of shelves | Quantity | 6 + 1 | 9 + 1 | 10 + 1 | 11 + 1 | 13 + 1 | 15 + 1 |
| Shelf size | mm | 914 x 1219 | 914 x 1219 | 1219 x 1219 | 1219 x 1524 | 1524 x 1524 | 1524 x 1803 |
| Clearance | mm | 120 | 120 | 120 | 120 | 120 | 120 |
| Shelf temperature | °C | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 |
| Condenser | |||||||
| Condenser capacity | kg/24h | 100 | 200 | 300 | 400 | 600 | 800 |
| Condenser temperature | °C | -75 | -75 | -75 | -75 | -75 | -75 |
| Unit dimensions | |||||||
| Length (B) | mm | 5000 | 5600 | 6000 | 6500 | Depending on Layout | |
| Width (A) | mm | 3000 | 3000 | 3400 | 3400 | ||
| Height | mm | 3500 | 4000 | 4200 | 4300 | ||
| Weights | |||||||
| Unit | t | 7,5 | 9 | 12,5 | 15 | 17,5 | 19 |
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Produits associés
LYOVAC® Pharma Freeze Dryer
GEA’s LYOVAC® industrial-scale freeze dryers are built to customer specifications and are available with production areas of 1–60 m² and condenser capacities of more than 1000 kg.
LYOVAC® Small-Scale Freeze Dryers
Extending its range of LYOVAC™ Freeze Dryers, GEA now offers both integrated and standalone equipment for the production of small-scale batches and formulation or process development.
ALUS® Load & Unload of Lyophilizers
ALUS® Automatic Load & Unload Systems minimize the risk of operator/product contamination while loading and unloading a freeze dryer.
GEA Insights
Nourrir le futur : La puissance novatrice de la lyophilisation
Pour nous, chez GEA, la réduction des déchets est importante. Nous sommes conscients qu’en exploitant la puissance de la technologie de la lyophilisation, nous pouvons transformer les denrées alimentaires en excédent en produits de valeur qui dureront longtemps, pour aider à réduire les déchets, allonger la durée de conservation et mettre en place un système agroalimentaire plus résilient pour les générations à venir.
GEA et Pulmuone rendent hommage à des générations de fabrication artisanale de naengmyeon
Lorsque le producteur de denrées alimentaires à base végétale sud-coréen Pulmuone a mis GEA au défi de moderniser ses nouilles froides traditionnelles, les « naengmyeon », les spécialistes R&D de GEA ont saisi la balle au bond. Ils ont aidé l’entreprise à développer un plat, qui est aujourd’hui une vraie réussite commerciale et dont la production consomme moins d’eau et d’électricité que les méthodes qui existaient auparavant. Le résultat est, par ailleurs, fidèle aux origines traditionnelles de ce plat et aux racines de Pulmuone, qui sont la santé, le bien-être et le développement durable.
