Recipe-controlled tempura mixer for crispy texture

GEA TempuMixer Module II

GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated products.

GEA TempuMixer Module II | Automated tempura batter mixer -tempura coated chicken nuggets
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated products.

Repeatable results with one push of the button

The GEA TempuMixer II is easy to control. The fully automated mixing process produces a tempura batter mix with consistent viscosity, composition and temperature. It automatically controls the tempura batter mixing and dosing quantities of flour and water. Its in-line viscosity measurement and temperature control ensure repeatable results.

Main applications

GEA TempuMixer | Automated tempura batter mixer main applications such as chicken nuggets, fish fingers

The GEA TempuMixer II is perfect for all your tempura coated products such as tempura nuggets, fish and meat alternatives.

Consistent quality results

  • Gentle mixing by Vortex technology promotes stable viscosity
  • Accurate control and fully automated batter mixing for less giveaway
  • Consistent and repeatable mix viscosity and pick-up
  • Consistent tempura batter quality for fewer B-grade products

Intelligent feed for efficient use of ingredients

  • Flour hopper with flour feed, accurately controlled by weighing cells
  • Automatic water dosage and controlled feed into the tempura batter mixer
  • Recipe monitoring for consistent batch quality
  • Fast recipe changes and very low overall waste

Smart and efficient design to save labor

  • Fully automatic tempura batter mixing process
  • In-line measurement and automatic adjustment for consistent quality
  • Labor-saving, in-line cleaning process

The GEA TempuMixer I is perfect for less critical batter or tempura mixes in a batch process. The system uses a single tank, with the mixer included.

Specifications

Advanced technology
Fully automatic mixing for maximum batch control
GEA TempuMixer Module II | Automated tempura batter mixer working principle

The GEA TempuMixer II has a flour hopper with flour feed, accurately controlled by weighing cells. A water meter automatically doses and accurately controls the water as it’s fed to the mixing tank. This gives precise batch control. All set points can be stored in recipes. The Vortex technology, with an impeller in the bottom of the tank, gives gentle mixing. This starts the mixing as the flour is added. A double cooling jacket enables very accurate temperature control.

Gentle vortex mixing to avoid distortion of tempura
GEA TempuMixer Module II | Automated tempura batter mixer - gentle Vortex mixing technique

The GEA TempuMixer Module II, tempura batter mixer, uses a gentle ‘Vortex’ mixing technique. This has low mechanical impact and offers optimum blending and dilution of the ingredients. This helps preserve the tempura’s crunchiness after frying. Aggressive mixing, for example with rotating blades in a tank, can negatively affect the mouthfeel and appearance of the product.

Downloads

GEAインサイト

Lemgo plant building

過去と未来が融合したレムゴの先駆的な地域暖房プロジェクト

Theo van der Zwaag from the Netherlands stands in front of a GEA automated feeding robot.

自動化は牛、人間、そして地球にも変化をもたらす

CIAL Chile Employees stand in front of a line of defrosters from GEA.

GEAの解凍ソリューションがチリのCIAL社で成功を収める

Repeatable results with one push of the button

The GEA TempuMixer II is easy to control. The fully automated mixing process produces a tempura batter mix with consistent viscosity, composition and temperature. It automatically controls the tempura batter mixing and dosing quantities of flour and water. Its in-line viscosity measurement and temperature control ensure repeatable results.

Main applications

GEA TempuMixer | Automated tempura batter mixer main applications such as chicken nuggets, fish fingers

The GEA TempuMixer II is perfect for all your tempura coated products such as tempura nuggets, fish and meat alternatives.

Consistent quality results

  • Gentle mixing by Vortex technology promotes stable viscosity
  • Accurate control and fully automated batter mixing for less giveaway
  • Consistent and repeatable mix viscosity and pick-up
  • Consistent tempura batter quality for fewer B-grade products

Intelligent feed for efficient use of ingredients

  • Flour hopper with flour feed, accurately controlled by weighing cells
  • Automatic water dosage and controlled feed into the tempura batter mixer
  • Recipe monitoring for consistent batch quality
  • Fast recipe changes and very low overall waste

Smart and efficient design to save labor

  • Fully automatic tempura batter mixing process
  • In-line measurement and automatic adjustment for consistent quality
  • Labor-saving, in-line cleaning process

The GEA TempuMixer I is perfect for less critical batter or tempura mixes in a batch process. The system uses a single tank, with the mixer included.

Specifications

Advanced technology
Fully automatic mixing for maximum batch control
GEA TempuMixer Module II | Automated tempura batter mixer working principle

The GEA TempuMixer II has a flour hopper with flour feed, accurately controlled by weighing cells. A water meter automatically doses and accurately controls the water as it’s fed to the mixing tank. This gives precise batch control. All set points can be stored in recipes. The Vortex technology, with an impeller in the bottom of the tank, gives gentle mixing. This starts the mixing as the flour is added. A double cooling jacket enables very accurate temperature control.

Gentle vortex mixing to avoid distortion of tempura
GEA TempuMixer Module II | Automated tempura batter mixer - gentle Vortex mixing technique

The GEA TempuMixer Module II, tempura batter mixer, uses a gentle ‘Vortex’ mixing technique. This has low mechanical impact and offers optimum blending and dilution of the ingredients. This helps preserve the tempura’s crunchiness after frying. Aggressive mixing, for example with rotating blades in a tank, can negatively affect the mouthfeel and appearance of the product.

Technical details
TempuMixe Module IITempuMixer Module I
Capacity900 kg/hr
Machine weight1200 kg
Dimensions LxWxH2130x1020x2240 mm
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