GEA FreshFormer
Flexible plate former to efficiently form fresh products
Reliable and easy to use
The GEA FreshFormer increases flexibility in fresh meat plate forming and saves money by significantly reducing the residue (giveaway) at the changeover. It forms fresh red meat into virtually any shape for meatballs, steak haché, beef tartar, burgers and more. It is also suitable for formed vegetable products. Easily exchangeable forming plates in combination with easy access to the hopper guarantee fast product changeover times.
Main applications
The GEA FreshFormer forms fresh red meat into virtually any shape for meatballs, steak haché, beef tartar, burgers and more. It is also suitable for formed vegetable products.
Performance
- Feeder to preserve the structure of meat
- Minimizes residue after each batch
- Accurate portioning with minimum waste
Versatile
- The hopper and feeding system are easy to clean when changing to different product material
- Flexibility to form many difficult fresh products with very little residue
- Options for stick inserter, paper interleaver, ball rolling unit and tray transverse conveyor
Reliability
- Proven uptime of 98% or higher, while low maintenance costs ensure value for money
- Easy and quick product changeover
- User-friendly operation, tooling, cleaning and maintenance
Specifications
Advanced technologyGEA Knockout
GEA MultiFormer - Knock-Out System
With patented GEA E-knockout and Varioseal the release of products is excellent by the combination of gravity, air pulse and water. It saves up to 80% in water usage and changing a knockout is really fast and connecting takes only one minute. The knockout concept is also easy to clean from the outside and entirely made in stainless steel for a great hygienic design.
GEA Formplates engineered with precision
Plate Forming Sets for GEA MultiFormer
With the original GEA FormPlates, you can make every gram of your product count. Nothing beats OEM quality when it comes to minimizing give-away and optimizing the shape, quality and portion weight of your formed products. The form plates are offered in 5 different materials, ranging from cost-effective PE for short runs and shape tests, to the durable PremiumForm for extreme forming quality and very long production runs.
Technical details
| Product specifications | GEA FreshFormer 400 |
| Dimension L x W x H | 2060 x 2640 x 1010 mm |
| Belt width | 400 mm |
| Max. capacity | 50 strokes/min |
| Max. filling (volume/stroke) | 1.37 liter |
| Electric power | 8 kW |
| Air consumption | 300 |
| Machine weight | 1130 kg |
| Hopper volume | 210 liter |
Add-ons
Options for GEA FreshFormerGEA BridgeBreaker
Working with the GEA BridgeBreaker minimizes product bridging in the hopper. This ensures a consistent flow towards the pressing/filling chamber and makes it possible to work with a larger product temperature fluctuation.
Stick Inserter
Working with a StickInserter creates added value and extra selling arguments for your end products. It also reduces labor costs.
GEA Ball Rolling Unit
The Ball Rolling Unit, which moves back and forth crosswise, is a perfect automated solution to roll cylindrical products between 5 and 50 grams. This add-on is available for the 400 mm and 600 mm wide lines.
Downloads
Produtos relacionados
GEA OptiCoater
Produção de produtos de alta qualidade durante as operações de produção extensas. Cobertura total do produto garantida. Pelo menos 50% de economia na limpeza e mão de obra. Desenvolvido de acordo com os padrões de higiene mais modernos. Fácil e seguro para operar. Tempo de transferência do "batter"melhorado e tempo de atividade de produ...
GEA TempuMixer Módulo II
O GEA TempuMixer II é um misturador de tempurá que garante uma mistura com viscosidade, composição e temperaturas consistentes. Ele inclui a medição de viscosidade em linha e ajuste automático para garantir resultados reproduzíveis. Além disso, um sistema de correção de lote pró-ativo está disponível para aumentar a compensação da variação sazona...
GEA CookStar Turbo
O GEA CookStar Turbo é o único forno espiral em industrial do mundo que combina fluxo de ar de impacto com fluxo de ar horizontal em um único conceito de forno. Isto confere aquele sabor extra, cor e crocância ao produto que nenhum outro forno em espiral pode combinar, com a flexibilidade de cozinhar uma grande variedade de produtos.
Produtos de Serviço
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA FormPlates
Get the best out of your GEA food forming equipment with original forming plates. Choose from an extensive range of food forming plates for meat, poultry, fish, meat-replacement, vegetables and cheese. The GEA FormPlates are suitable for all formers in the GEA food forming family, such as the GEA MultiFormer and GEA FreshFormer.
GEA Knockout E-series
Producing the best quality formed food products has become even easier. Whether you use a GEA MultiFormer, GEA FreshFormer or any other GEA plate forming equipment, now you can optimize your forming technology in only a few minutes and boost your performance. With the GEA Knockout E-series, formed products are released smoothly and easily using a...
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
Insights da GEA
Alimentando o futuro: O poder da inovação na liofilização
A redução do desperdício é importante para nós na GEA e, ao aproveitar o poder da tecnologia de liofilização, podemos transformar o excedente de alimentos em produtos valiosos e duradouros - ajudando a reduzir o desperdício, a estender a vida útil e a construir uma oferta alimentar mais resiliente para as próximas gerações.
A GEA e a Pulmuone homenageiam gerações de produção artesanal do noodle frio
Quando o fabricante de alimentos sul-coreano Pulmuone trouxe à GEA o desafio de desenvolver uma versão moderna do tradicional noodle frio elástico (naengmyeon), os especialistas em P&D da GEA estiveram à altura do desafio. Eles ajudaram a desenvolver o que hoje é um sucesso comercial produzido com menos água e eletricidade do que os métodos já existentes. O resultado também é fiel às origens tradicionais do prato, bem como às bases de saúde, bem-estar e sustentabilidade da Pulmuone.
