Spray drying

Sustainability

Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve sustainability by reducing overall energy use, recycling waste heat and cutting carbon footprint.

GEA AddCool pilot plant

Innovation for more sustainable spray drying

GEA spray dryers are constructed with heat recovery systems as standard, but we can also configure your new - and often existing – spray drying plant with optional GEA innovations to help cut process-related environmental footprint. GEA OptiPartner digital process control automation platform monitors in real time and - if required - adjusts the spray dryer operating parameters to improve process stability and efficiency. Our energy-saving AddCool® heat pump technology captures, upgrades and reuses waste heat to preheat your dryer air, so you could dramatically cut the overall energy draw for your plant, and even in some cases remove the need for fossil fuel-driven boilers. Talk to us at GEA to find out how our technologies could make your new and existing spray dryers more planet friendly. 

Energy audits for spray drying plants

GEA always aims to work in partnership with customers, so we don’t just supply equipment, we ‘ll take the time to listen to your challenges and expectations. Then, together we can select the best solutions. When it comes to look at heat recovery technology, we’ll sit with you to define your process and carry out an energy audit of your spray drying plant. With that understanding we can then suggest which GEA solutions could best help you to achieve your desired savings in energy or resource use, to reduce environmental footprint.

 

Webinar on-demand: Time is up for fossil fuels in spray drying

GEA OptiPartner process optimization

Spray drying, optimized

OptiPartner's integration of advanced algorithms and human expertise has led to remarkable results, including up to an 80% stability boost, 10% production increase, and 10% reductions in energy consumption.

GEA Insights

GEA OptiPartner gives operators a comprehensive overview of spray dryer function

OptiPartner improves spray dryer performance at MMPA

GEA digital optimization secures significant performance improvement in spray dryer plant at Michigan Milk Producers Association

Scrambled egg made with egg altnerative

On the menu: more sustainable eggs

GEA helps customers test and scale alternative egg products and ingredients made with precision fermentation.

Decarbonizing processes with industrial heat pumps

When it comes to improving the health of the planet, GEA takes a leading role. As one of our sustainability-focused strategic objectives, we are forging a path to help our customers across myriad industries to reduce energy use...

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