威士忌酒总是以谷物、水和酵母开始。在生产过程中,从原材料到糖化、麦汁提取、发酵和蒸馏的各种不同因素都会影响该过程并使产品具有独特的风味和香气。此外,所有烈酒品牌都迫切追求保持始终如一的质量,并视之为首要任务,因此,精确的工艺条件至关重要。
从原材料处理到麦芽调理、碾磨、糖化和发酵,再到木桶成熟,GEA 为各种需求提供了合适的解决方案。例如,这包括流量组件、个别设计的模块、定制设备或完全集成的交钥匙工程解决方案。每个个别的系统都在开发时考虑到客户的精确要求,为他们配备了所有必要的工具来确保最终产品的特定质量 - 这是保持传统和成功的优质馏分所必需的先决条件。出于这个原因,GEA 能够驾轻就熟地通过全面组合我们的糖化和蒸馏技术的相关创新工艺来支持来自世界各地的客户,同时始终牢记成功的标志性产品所秉承的传统要素。
这只是 GEA 的创新、最先进技术如何在烈酒生产中制定新标准的众多例子之一。此外,我们的解决方案也是可持续发展的,可以帮助优化产量和能效,最大限度地降低运营成本,并减少碳足迹。具体而言,这意味着我们的系统和解决方案旨在排放更少的温室气体、消耗更少的能源并可重复利用废物 - 同时确保可靠、平稳和高效的生产工艺。
威士忌
Barley malt and cereal grains are received in bulk and transferred to silos for storage. A sample from each batch is analyzed to determine cereal moisture and starch content. Malt cleaning and de-stoning occur prior to milling.
Barley malt is milled in conventional roller mills to produce grist. Alternatively, GEA provides wet-conditioned milling by MILLSTAR®, offering improved lautering efficiency. Milling and mashing-in can thus be combined in a single, non-ATEX dust-free and hygienic step.
Grist and water are mixed in a grist hydrator or pre-masher. The addition of a Mash Conversion Vessel increases mashing flexibility or can be added as a de-bottlenecking upgrade. Gentle mash transfer by low-shear Mono type pump is a novel feature of GEA mashing systems.
The lauter tun is the heart of the mash house, responsible for the extraction of sugary wort from the cereal mash. The system offers flexibility and is optimized to manage conversion yield, wort gravity and clarity, oxygen pick-up, cycle time and extraction efficiency.
Wort is combined with yeast in fermenter washbacks to convert sugars to alcohol containing wash. Hygienic fermenter design is enhanced with jacketed or external coolers – for attemperated fermentation control, improving alcohol yield while reducing energy and water use.
Wash is distilled in wash stills to produce high wine. This distillate is further concentrated in spirit stills to produce new make spirit. Energy savings by TVR or MVR heat pump techniques are used, while waste heat recovered from the condensers aids sustainability.
Thermal energy is recovered from the still condensers and stored as hot water in an energy recovery tank-accumulator. Heat is therefore provided as sustainable energy for mashing and sparge water preheating along with other uses like CIP and syrup evaporator heating.
Thermal energy is recovered from the still condensers and stored as hot water in an energy recovery tank-accumulator. Heat is therefore provided as sustainable energy for mashing and sparge water preheating along with other uses like CIP and syrup evaporator heating.
GEA scope includes in-line blending and mixing/carbonation.
As system integrators we bring our knowledge from process technology and plant engineering together with software products from market leaders
显示 4 个,共 49 个
GEA 创新的 CIP 理念可满足全方位的高标准要求。我们的专家可确保产品在每个工艺点的安全。我们的每一次升级都基于当地的情况和客户的具体要求,可为客户实现显著地成本节约。
GEA Codex® 过程控制是一个开放式框架,结合了HMI设计的既定标准,包括用于 Siemens、Rockwell 和 Wonderware 等市场领先平台的警报、分布式工程以及灵活控制模块
The pump models in the GEA Smartpump line cover common, often used applications at standard conditions.
The pump models in the GEA Varipump line are conceived for extreme application demands and are individually optimized for your task.
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此,保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响,例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且,挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名,不断致力于进一步发展,并在动物健康和牛奶质量方面取得更好的成果。
各行各业都在努力实现净零排放目标,同时遵守严格的脱碳法规和立法。与此同时,公司必须平衡日益增长的质量、产品开发和工艺优化需求,此外,还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起,我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士,探讨其中的可能性和政策。