热成型包装工艺缺失的一环
Experience unmatched quality and efficiency in your Thermoforming Packaging process. With its ultrathin heating plate and individually controllable heating zones, the PowerHeat allows to quickly and evenly form packaging of consistent thickness, resulting in great quality. It boosts productivity by up to 10% and offers energy savings of up to 30%. The PowerHeat allows the use of recyclable mono-plastics and the potential to reduce plastic without compromising on packaging quality and functionality.
单层和多层薄膜都需要高度精确的加热过程,并且整个加热板的温度分布必须均匀。作为 GEA 热成型包装系统的一部分,PowerHeat 可以独立控制加热板多达 12 个不同区域的温度,确保每个包装均匀成型。
使用单一材料薄膜会面临一个新的挑战:需要妥善管理更小的加工温度范围以保持其完整性并降低变形、混浊和孔洞的风险。PowerHeat 的快速反应时间和高度受控工艺的功能,确保了温度保持在最佳范围内。该系统所造就的更佳包装质量,比采用标准加热系统的热成型单一材料更胜一筹。
PowerHeat 提供精确的温度控制,温差只有 1-2°C,可以防止传统加热系统由于温度过冲而导致的生产延迟。此外,薄加热板的最小热质量还可实现更快的加热时间。这些优势可以提高多达 10% 的生产率。
此外,薄加热板提供的高效加热仅针对薄膜,不但可以降低能耗,还可以最大限度地减少对包装工艺中其他工位和生产区域的热影响。最小的热影响可以减少冷却需求,从而减少碳足迹并节省高达 30% 的能源。
在食品包装行业中,性能至关重要。高速切片和包装系统必须完美运行,才能最大程度地提高生产率。任何意外的停机时间都是不可接受的,因此保持设备健康至关重要。
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