当今的消费者和零售商需要种类繁多的包装食品。为了使制造商能够灵活地应对该趋势,GEA PowerPak 热成型包装机可以快速轻松地适应任何需要包装的产品。这款可靠耐用的卧式包装机可确保快速、安全、顺畅地进行高质量的 MAP、吸塑和真空包装加工,并且密封紧密有致。无论是送进薄膜、包装尺寸、格式或模具配置或密封技术都可以进行调整。
GEA PowerPak 热成型包装机用于包装食品,例如肉类和加工肉制品、奶酪、鱼和海鲜、素食或纯素产品、水果和蔬菜或乳制品和烘焙产品。可以生产所有知名的包装类型,例如 MAP、吸塑和真空包装或可持续的解决方案,包括 GEA FoodTray。更多细节,请参阅规格。
模块化结构,在包装数量和形状方面具有最大的灵活性
高效处理机器和包装流程
优质输出
出色的效率
从送进卷材和薄膜输送系统,到加热和成型元件,再到膜密封模块以及切割和分离组件 - GEA PowerPak 热成型包装机的工作基础。利用最先进的技术和数十年的工程经验,灵活的卧式包装系统的每个细节都以最高的精度运行。
精挑细选各个热成型和包装步骤的合适机器工具,尽可能保持灵活性。从 MAP 快速更换为真空或吸塑包装,实现卓越的效率。可以轻松修改或更换的机器模块。现今组装的 GEA PowerPak 将始终满足未来的需求。
GEA PowerPak 热成型包装机可用于创建不同类型的包装,例如:真空包装、气调包装 (MAP)、吸塑包装、收缩包装、可重新闭合的包装,如拉链或顶部成型,环保包装,例如薄膜和纤维基材料的组合,包括 GEA FoodTray 或单塑料材料。
GEA PowerPak 热成型包装机非常适合安全可靠地包装切片或整块食品,例如肉类和加工肉制品,包括香肠和冷盘、奶酪或乳品、鱼和海鲜、素食或纯素产品、水果和蔬菜以及糕点和其他烘焙食品。
GEA PowerPak 热成型包装机符合有关机器安全操作和卫生法规的所有现行国际标准。它已获得以下认证:符合欧盟机器指令 2006/42/EC、CE 和 BGN、UL 认证(可选)和美国乳品 3A(可选)。
热成型包装机 | PowerPak 420S | PowerPak 420X | PowerPak 460X | PowerPak 460 | PowerPak 560 | PowerPak 700 |
---|---|---|---|---|---|---|
机器宽度 | 420 毫米 | 420 毫米 | 460 毫米 | 460 毫米 | 560 毫米 | 700 毫米 |
薄膜宽度 | 320、360、420 毫米 | 240 – 420 毫米 | 430、440、450、460 毫米 | 240 - 460 毫米 | 240 - 560 毫米 | 240 - 700 毫米 |
最大转位距离 | 400 毫米 | 600 毫米 | 650 毫米 | 800 毫米 | 800 毫米 | 800 毫米 |
最大拉延深度 | 130 毫米 | 130 毫米 | 130 毫米 | 190 毫米 | 190 毫米 | 190 毫米 |
最大基架长度 | 6.000 毫米 | 12.000 毫米 | 12.000 毫米 | 20.000 毫米 | 20.000 毫米 | 20.000 毫米 |
As an entry-level configuration, the GEA PowerPak 420S was developed to operate efficiently with small to medium production outputs. This thermoforming packaging machine integrates the reliability and proven high-quality PowerPak components in a much smaller machine to achieve a compact footprint. Meanwhile its concept is geared towards speed. This means the GEA PowerPak 420S places the benefits of GEA thermoforming packaging machines at the disposal of users that process small volumes or require additional flexibility, such as for seasonal goods or distributed packaging operations in branch outlets.
Machine Width | 420 mm |
Film Width | 320, 360, 420 mm |
Max. index length | 400 mm |
Max. draw depth | 130 mm |
Max. frame length | 6.000 mm |
Max. thickness flexible films | 280 µm |
Max. thickness rigid films | 500 µm |
Labeling | Top web film |
GEA PowerPak 420X was developed to meet efficiently any customer's demands for packaging food and non-food products with small to medium production outputs. As a compact and versatile configuration, this thermoformer integrates the reliability and proven high-quality PowerPak components in a machine with a smaller footprint. Meanwhile it provides the same speed and can be set up as mirror image. This makes the compact GEA PowerPak 420X ideal for customized solutions and places the benefits of GEA thermoforming packaging machines at the disposal of smaller and medium-sized production companies and facilities.
Machine Width | 420 mm |
Film Width | 240 to 420 mm |
Max. index length | 600 mm |
Max. draw depth | 130 mm |
Max. frame length | 12.000 mm |
Max. thickness flexible films | 280 µm |
Max. thickness rigid films | 850 µm |
Labeling | Top and bottom web film |
GEA PowerPak 460X was developed to meet efficiently any customer's demands for packaging food and non-food products with medium production outputs. As a compact and versatile configuration that can be set up as mirror image, this thermoforming packaging machine flexibly and cost-efficiently produces portion and contour packs with corresponding easy opening or resealing features. This means the compact GEA PowerPak 460X is ideal for customized solutions and offers the benefits of GEA thermoforming packaging machines at the disposal of medium-sized production companies and facilities.
Machine Width | 460 mm |
Film Width | 430, 440, 450, 460 mm |
Max. index length | 650 mm |
Max. draw depth | 130 mm |
Max. frame length | 12.000 mm |
Max. thickness flexible films | 280 µm |
Max. thickness rigid films | 850 µm |
Labeling | Top and bottom web film |
由于其模块化设计,每台 GEA PowerPak 机器都可以单独组装,以完美符合任何食品生产商的需求。该机器可处理不同种类的产品和卷材送进系统、加热、成型、密封和切割。它还提供了各种可以完全集成的解决方案,包括机器人装载、切片、贴标、质量控制、分拣和通道聚合。利用这些附加组件,您可以将您的热成型包装机变成一个完整的包装系统。
一种在线质量控制系统,用于检查离开 GEA PowerPak 和 PowerPak PLUS 热成型机的每个气调包装 (MAP) 的残留氧含量。它是世界上第一个用于 MAP 的非侵入式氧气测量系统,也是目前唯一可用于检查所有生产包装的在线质量控制的解决方案。GEA CombiPick 包装分选和聚合系统会自动剔除含氧量错误的包装。
在成型充填密封流程结束后识别泄漏,确保产品的保质期。与 GEA OxyCheck 一样,该在线控制系统基于非侵入性技术检查 GEA PowerPak 和 PowerPak PLUS 热成型设备生产的所有 MAP 包装的密封完整性。100% 监控和准确的工作系统。使用 GEA CombiPick 等包装分选和聚合系统自动剔除有泄漏的包装。
一种跨材贴标机,可以与 GEA 和非 GEA 热成型机完美集成。操作和编程简单。极高的运转速度。转换快速灵活。GEA TiroLabel PLUS 即使在不平坦的表面上也能提供可靠的结果。顶部和底部带有弹簧式销的电机驱动定位单元,可以实现 MAP、真空和吸塑食品包装的非气动贴标,精度达到毫米。
三合一内含物检测系统,可在成型充填密封流程结束后可靠地检测食品包装是否有不正确的重量和金属污染。GEA EasyCheck 集成了一个产品剔除系统,该系统可以分拣受金属污染或重量不正确的包装,以及由 GEA OxyCheck 和 LeakCheck 等其他检测系统识别的产品。
GEA PowerGuide
GEA EasyGuide 和 GEA PowerGuide 聚合器系列是用于热成型包装机出料的多功能运输解决方案。它将 2-6 个轨道聚合为 1 个轨道,速度高达每分钟 250 包。这些机器位于热成型包装系统的切割站后面。运输速度与包装机速度同步。
GEA CombiPick
组合式单包装、拾取和放置以及聚合器系统,适用于 GEA PowerPak 和 Powerpack PLUS 热成型设备的生产线末端应用配置。与质量控制系统(如 GEA OxyCheck 和 LeakCheck)进行数字连接,可识别不合规格的包装。GEA CombiPick 配有一个拾取和放置组件,它只拾取传送带上合格的包装,并将多达六个通道的 MAP、真空或吸塑包装聚合到一个单通道出口。
GEA PowerJet is an innovative, highly efficient evacuation and gassing system without the need of side hole punches. This smart solution is based on two longitudinal nozzle bars integrated on both sides of the sealing station of the thermoforming packaging machine. It has a highly effective evacuation and gas flushing process that achieves extremely low and uniform residual oxygen content in any food package with very low operating costs. PowerJet is particularly suitable for use with paper-based and mono-materials and provides in addition to the mentioned key benefits the following features:
GEA PowerHeat is an innovative, energy-efficient zone heating system for controlled, targeted, uniform heat distribution in the forming stations of the thermoforming packaging machine, where the corresponding area of the heating plate is divided into six zones. It provides excellent forming performance of all food packages and increases the package quality. This smart solution meets the most important sustainability requirements, particularly through the use of mono-materials and thinner films. PowerHeat comes up with the following key benefits:
GEA PowerHeat PRO is a revolutionary, energy-efficient matrix heating system for controlled, targeted, flexible heat distribution in the forming stations of the thermoforming packaging machine, where the areas of the heating plate are divided into equal sized areas in matrix form each with many regularly arranged, small heating pixels. PowerHeat PRO allows the running of minimal film thickness materials while maintaining the functionality of the packs. The technology provides excellent forming performance for all types of food packages and increases the package quality. This smart solution meets the most important sustainability requirements, particularly through its use of very thin films and mono-materials. GEA PowerHeat PRO provides the following key benefits:
优质的 GEA PowerPak PLUS 热成型包装机可最大程度地控制成型充填密封过程,实现了更好的包装质量、更高的产能、简单的检修和更易于用户处理。该坚固的结构可确保更好的卫生,并通过高可用性和灵活性来降低运营成本。
GEA EasyGuide 和 GEA PowerGuide 通道聚合器系列是用于热成型包装机输出的多功能和灵活运输解决方案。它们将来自 2-6 个轨道的包装聚合到单一包装或双通道。
GEA CombiPick 是一种节省时间和空间的包装通道聚合系统,用于成型充填密封机,集成了自动剔除有缺陷或空包装的功能。
GEA EasyCheck 将金属检测、重量控制和食品包装自动剔除功能结合在一台机器中。这确保了食品安全并加快了 MAP、真空或吸塑包装的生产。
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
在食品包装行业中,性能至关重要。高速切片和包装系统必须完美运行,才能最大程度地提高生产率。任何意外的停机时间都是不可接受的,因此保持设备健康至关重要。
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