Pilot units are ideal for developing new products, optimizing process parameters, testing different membrane types, achieving new concentration levels, and making product samples, etc. Pilot trial test results can easily be translated to industrial scale production.
Cross-flow membrane filtration technology supports a wide range of applications
There are applications throughout the food and beverage, dairy, chemical, biotechnology and fermentation industries in which membrane filtration excels. You can test a wide variety of applications, including clarification, bacteria and spore removal, fractionation, concentration and/or separation including diafiltration.
Choose to rent a pilot unit or conduct in-house testing with GEA
Our pilot units vary from small- to medium-scale and offer a wide range of capacities, depending on the application tested. The pilot units can simulate the operating behavior of full-scale production and can be adapted to run according to your required specifications. Data collected from pilot trials can then be used to determine process parameters for the design of future full-scale production units.
Renting pilot units
We provide rental pilot units for testing membrane filtration equipment and solutions at your facilities in connection with other process equipment. All GEA pilot units can be shipped globally, allowing you to perform tests – either on your own or with support from GEA – using your own raw materials and your own packaging. This method eliminates the risks associated with the storage and transport of raw material which can otherwise compromise testing.
In-house testing at GEA site
Alternatively, customers can elect to test filtration equipment and solutions at GEA test centers. Featuring state-of-the-art GEA pilot units, our facilities in Ahaus and Karlsruhe (Germany), and in Hudson, WI (U.S.) are optimally equipped to perform pilot studies on the full range of GEA membrane filtration technologies. Our diverse range of membrane types supports the processing of high-quality raw materials.
GEA pilot units are available in a wide range of membrane and module configurations, including:
- Forward osmosis (FO): for in-house testing only
- Reverse osmosis (RO): spiral wound
- Nanofiltration (NF): spiral wound
- Ultrafiltration (UF): spiral wound, plate-and-frame, ceramic
- Microfiltration (MF): spiral wound, ceramic and sintered stainless steel
- Membrane and module configurations for polymeric tubular and hollow fiber
Our range of services optimize your test results
Working with GEA means partnering with a supplier that has been in the membrane filtration business since its inception. Via our dedicated global team of experienced engineers and process experts, GEA offers the following pilot unit services:
- Feasibility testing
- Product development support
- Creation of product samples
- Process development and optimization
- Data generation
- Scalability analysis
- Simulation modeling
Key benefits of our membrane filtration pilot units
- GEA offers a broad range of pilot units for performing tests in the food and beverage, dairy, chemical, biotechnology and fermentation industries.
- Our pilot plants allow you to test a wide variety of applications, including clarification, bacteria and spore removal, fractionation, concentration and/or separation including diafiltration. We use the same membranes and process parameters used in full-scale production. This allows for an accurate data accumulation and comparison.
- Pilot studies may be conducted with our pilot units at your site – or at one of our GEA test centers in Germany or the U.S.
- We provide a full range of cross-flow membrane technology (RO, NF, UF and MF), ideal for developing new products, optimizing process parameters, testing different membrane types, achieving new concentration levels and creating product samples.
- We have close relationships with multiple membrane suppliers who support in process development, ensuring we can offer customers the latest and most efficient membrane filtration solutions.
GEA microfiltration pilot unit
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定制挤奶设备支持奶牛和农场主的福祉
健康快乐的奶牛是成功和可持续牛奶生产的关键。因此，保持奶牛健康是每个奶农努力的核心。奶牛的健康受到许多因素影响，例如根据奶牛个体需求进行适当喂养、良好的饲养条件以及新鲜的空气、水和光照。而且，挤奶方式对奶牛的健康状况也有很大的影响。GEA 因其“优质挤奶理念”而闻名，不断致力于进一步发展，并在动物健康和牛奶质量方面取得更好的成果。
利用 GEA 的整体工程解决方案实现净零排放
各行各业都在努力实现净零排放目标，同时遵守严格的脱碳法规和立法。与此同时，公司必须平衡日益增长的质量、产品开发和工艺优化需求，此外，还必须努力提高盈利能力。应对这一挑战需要采取 GEA 提供的协作和整体方法。
在餐桌上享用…新食品：打造我们食品的未来
咖啡、可可、牛奶、肉类、鱼类和蛋类 - 这些日常主食在很大程度上依赖集约农业。随着新食品技术的兴起，我们有了更多可持续的替代品。我们采访了 GEA 液体、发酵和灌装部门的高级副总裁 Reimar Gutte 博士，探讨其中的可能性和政策。
