GEA FreshFormer
Flexible plate former to efficiently form fresh products
Reliable and easy to use
The GEA FreshFormer increases flexibility in fresh meat plate forming and saves money by significantly reducing the residue (giveaway) at the changeover. It forms fresh red meat into virtually any shape for meatballs, steak haché, beef tartar, burgers and more. It is also suitable for formed vegetable products. Easily exchangeable forming plates in combination with easy access to the hopper guarantee fast product changeover times.
Main applications
The GEA FreshFormer forms fresh red meat into virtually any shape for meatballs, steak haché, beef tartar, burgers and more. It is also suitable for formed vegetable products.
Performance
- Feeder to preserve the structure of meat
- Minimizes residue after each batch
- Accurate portioning with minimum waste
Versatile
- The hopper and feeding system are easy to clean when changing to different product material
- Flexibility to form many difficult fresh products with very little residue
- Options for stick inserter, paper interleaver, ball rolling unit and tray transverse conveyor
Reliability
- Proven uptime of 98% or higher, while low maintenance costs ensure value for money
- Easy and quick product changeover
- User-friendly operation, tooling, cleaning and maintenance
Specifications
Advanced technologyGEA Knockout
GEA MultiFormer - Knock-Out System
With patented GEA E-knockout and Varioseal the release of products is excellent by the combination of gravity, air pulse and water. It saves up to 80% in water usage and changing a knockout is really fast and connecting takes only one minute. The knockout concept is also easy to clean from the outside and entirely made in stainless steel for a great hygienic design.
GEA Formplates engineered with precision
Plate Forming Sets for GEA MultiFormer
With the original GEA FormPlates, you can make every gram of your product count. Nothing beats OEM quality when it comes to minimizing give-away and optimizing the shape, quality and portion weight of your formed products. The form plates are offered in 5 different materials, ranging from cost-effective PE for short runs and shape tests, to the durable PremiumForm for extreme forming quality and very long production runs.
Technical details
| Product specifications | GEA FreshFormer 400 |
| Dimension L x W x H | 2060 x 2640 x 1010 mm |
| Belt width | 400 mm |
| Max. capacity | 50 strokes/min |
| Max. filling (volume/stroke) | 1.37 liter |
| Electric power | 8 kW |
| Air consumption | 300 |
| Machine weight | 1130 kg |
| Hopper volume | 210 liter |
Add-ons
Options for GEA FreshFormerGEA BridgeBreaker
Working with the GEA BridgeBreaker minimizes product bridging in the hopper. This ensures a consistent flow towards the pressing/filling chamber and makes it possible to work with a larger product temperature fluctuation.
Stick Inserter
Working with a StickInserter creates added value and extra selling arguments for your end products. It also reduces labor costs.
GEA Ball Rolling Unit
The Ball Rolling Unit, which moves back and forth crosswise, is a perfect automated solution to roll cylindrical products between 5 and 50 grams. This add-on is available for the 400 mm and 600 mm wide lines.
Downloads
منتجات ذات صلة
OptiCoater من GEA
تقديم منتجات عالية الجودة أثناء تشغيل إنتاج موسع. تغطية مضمونة للمنتج بأكمله. توفير نسبة 50٪ على الأقل في التنظيف والأيدي العاملة. تم تطويرها بأحدث معايير النظافة. سهلة وآمنة التشغيل. تحسين وقت تبديل العجين وزيادة الإنتاج من حيث الوقت.
الوحدة الثانية لـ TempuMixer من GEA
الوحدة الثانية لـ TempuMixer من GEA هو خلاط أصداغ آلي يضمن خلط اللزوجة وتكوين ودرجة حرارة متسقة. وهو يضم قياس اللزوجة في الخط وضبط تلقائي لضمان نتائج قابلة للتكرار. فضلًا عن ذلك، يتوفر نظام تصحيح دفعة استباقي اختياري لتسريع التعويض عن التغيرات الموسمية في نوعية الدقيق. وهذا أمر بالغ الأهمية لإنتاج قطع دجاج تلبي معيار متزايد دائمًا.
GEA CookStar Turbo
GEA CookStar Turbo هو الفرن الحلزوني الصناعي الوحيد في العالم الذي يجمع بين اهتزاز تدفق الهواء مع تدفق الهواء الأفقي في مفهوم فرن واحد. يوفر هذا للمنتج النكهة واللون والقرمشة الإضافية والتي لا يمكن لأي فرن حلزوني آخر أن يوفرها، مع المرونة في طهي مجموعة متنوعة من المنتجات.
منتجات الخدمة
GEA FormPlates
Get the best out of your GEA food forming equipment with original forming plates. Choose from an extensive range of food forming plates for meat, poultry, fish, meat-replacement, vegetables and cheese. The GEA FormPlates are suitable for all formers in the GEA food forming family, such as the GEA MultiFormer and GEA FreshFormer.
GEA Knockout E-series
Producing the best quality formed food products has become even easier. Whether you use a GEA MultiFormer, GEA FreshFormer or any other GEA plate forming equipment, now you can optimize your forming technology in only a few minutes and boost your performance. With the GEA Knockout E-series, formed products are released smoothly and easily using a...
GEA Service level agreements
Discover how GEA’s advanced technologies and tailored services optimize productivity, sustainability, and automation for your food processing or packaging business.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
رؤى GEA
GEA reports profitable growth for 2025 and expects accelerated revenue growth
GEA’s past fiscal year was one of significant growth and further profitability gains. In particular, the technology group substantially increased order intake, with all divisions contributing here. GEA also made progress in all Mission 30 strategic growth areas. In addition, GEA met key interim targets under its climate plan ahead of schedule. Major milestones in fiscal year 2025 were admission to the DAX index, the award of one of the largest contracts in the company’s history, and streamlining of the corporate structure.
How SmartParc is rewriting the rules of food production
Thanks to a new SmartParc manufacturing site, food processors in the U.K. are cutting their running costs and emissions. With GEA heating and cooling technology at its core, this collaborative production model demonstrates how innovation is accelerating the industry’s net-zero ambitions.
مركز اختبار علوم الأغذية
"تخمير البيض مثل تخمير الجعة." هذا نوع المقارنات التي تجعلك تبتسم - ومن ثم تضيء الفكرة في عقلك: شيء معقد يبدو بسيطاً فجأة. خلال هذا الفيلم الشخصي، الذي تدور أحداثه في قلب الأراضي الزراعية في الولايات المتحدة، نستكشف التخمير الدقيق والعمل الواقعي الذي يتطلبه تحويل الفكرة إلى الأغذية.
