Industrial effluents
The majority of non-alcoholic beverages worldwide are bottled in polyethylene terephthalate (PET) bottles. GEA decanter centrifuges make an ecologically and economically valuable contribution to the recycling of PET bottles.
In the PET bottle recycling process, used products are first shredded into small pieces of two to three millimeters. Hot and cold washing, followed by caustic water, is then used to remove contaminants such as sand, solids, stickers and adhesive residues.
In order to avoid having to constantly replace washing water and expensive alkaline solutions, or to avoid clogging the equipment and machines required in the subsequent process, all contaminants must be removed from the water circuit during the cleaning process. GEA sludge Decanters with very high G-force and torque handling capabilities are used in the recycling industry. The cleaned wash water can be returned to the process cycle. This protects the environment and reduces production costs. An efficient separation system thus makes an invaluable contribution to maintaining the water cycle.
The cleaned PET flakes are then available for further use and can be processed into sports shoes, functional clothing, cushion filling, reusable bags, binders, or for processing the polyester in hygiene products such as wet wipes, or for "bottle-to-bottle" recycling, which requires a very laborious process of cleaning used PET bottles.
GEA's innovative process marks a milestone in the pretreatment of biofuels such as hydro-treated vegetable oil and sustainable aviation fuel. By eliminating the bleaching process, manufacturers benefit from significant savings potential: over 50% lower operating costs and up to 12% less CO2 emissions.
Climate change and a growing world population put increased pressure on the energy-intensive food industry to feed more people without further impacting the planet. George Shepherd, GEA’s Global Technical Sustainability Manager, explains how GEA uses its engineering know-how to help processors produce more sustainably yet increase productivity.