Semi-Solids
Pharmaceutical lotions and suspensions, often used to treat rashes and skin irritations, are typically produced using the same high-standard process conditions and equipment as sterile products. GEA can call on its years of experience in handling difficult applications - such as those involving hazardous, flammable, sticky, hygroscopic or viscous products — to find the right solution for your specific application.
For topical applications that provide an effective way of delivering an active ingredient directly to the affected area, GEA provides engineering services, complete process plants and standalone equipment to manufacturers in the pharmaceutical, nutraceutical and home and personal care (HPC) industries. Our aim is to keep bespoke development to a minimum, offer a cost-effective solution in terms of capital and operational expenditure versus risk and achieve the fastest possible time to market.
GEA also supplies processing plant for the personal care industry, for the production of liquid and highly viscous products such as face and body lotions, ointments, creams and emollients. There are two key considerations to address when manufacturing creams and lotions: the safety of the ingredients involved and the risk of bacterial contamination. GEA’s process engineers are experts at dealing with these issues; our technologies and know-how can help you to reduce the risk of introducing bacterial contamination when producing emollients and moisturizers, for example, whilst also maintaining product safety.
Offering complete solutions for sterile or semi-sterile water-in-oil (w/o) or oil-in-water (o/w) formulations, our equipment for the manufacture of liquid finished products includes batch mixing and continuous blending systems, stationary or mobile metering technology, regulation and control systems, CIP/SIP solutions, storage vessels that comply with both national and international regulations, the distribution and dosing of raw materials, homogenization and complete engineering services for the assembly of entire production lines.
In addition, as containment experts, we offer the largest variety of solutions for contained processing, as well as unrivalled experience in identifying the most appropriate solution based on a containment risk analysis.
GEA uses its unique combination of skilled process and automation resources to provide integrated process solutions that are safe reliable and offer optimum performance at the right capital cost.
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Aseptic valves face exceptionally high demands within UltraClean and Aseptic processes. You can be assured that they all provide highest quality in terms of hygienic design and sustainability.
For liquid component production processes, GEA's efficient in-line blending systems provide the solution you need!
GEA compression heads are the homogenizer pulsing core since they activate the homogenization process pumping the product at high pressure until it flows inside the homogenizing valve.
Homogenizing valve is one of the most important elements of GEA homogenizers to make happen the homogenization products effectively.
Other applications
The world's population is growing and with it demand for milk. Dairy is an essential component of many global diets. However, its production can be resource-intensive and impact the environment. GEA’s Christian Müller, Senior Director Sustainability Farm Technologies, sheds light on how technological innovations powered by GEA make milk production more efficient and profitable.
Every safe beverage and bite of food is a victory against invisible microbial threats – a battle shaped by a century of hygienic process design. With more than 100 years of engineering and hygienic design know-how, GEA sets the industry standard for processing equipment that protects food and saves lives.
Engineering innovation often takes the form of incremental gains. Once in a while, it takes a leap. Case in point: The washing machine. Launched in September 2022, two new GEA software solutions are upending convention and delivering similarly dramatic efficiency gains in the resource-intensive process of membrane filtration.