Filling Lines - Aseptic
GEA offers a variety of top-class sterilization technologies for any PET preform, PET/HDPE bottle and closure, designed to provide each customer with the best solution to their needs
The filling of sensitive beverages demands high levels of hygiene and safety, therefore the initial definition of a new aseptic project is crucial to obtain the best results. GEA offers a complete range of solutions for container sterilization – which is an essential part of the aseptic filling of sensitive, shelf-stable beverages:
- H2O2-based sterilization technology on PET preforms, combined with an aseptic blowing module (GEA ABF)
- H2O2-based sterilization technology on PET preforms, featuring a blowing equipment which is not part of the aseptic process (GEA DBF)
- H2O2-based sterilization technology on PET/HDPE bottles (GEA Whitebloc Aseptic)
- PAA-based sterilization technology on PET/HDPE bottles, for both high speed (GEA ECOSpin) and low speed (GEA Modulbloc) capacity productions
Thanks to the wide range of complementary technologies available, GEA can support its customer in selecting the most appropriate technology and sterilization system. Starting with a thorough evaluation of production objectives, including the environmental conditions in which the filling line will operate, GEA can assist in defining the right product and container for you.
GEA assists customers from the earliest stages, turning processing concepts and needs into successful projects without compromising food safety.
GEA sterilization technologies are combined with aseptic filling modules, closures sterilization modules and capping modules specifically designed for aseptic applications, making the process appropriate for any kind of sensitive drink, including high and low acid varieties, those with and without pulp, fibers or particles, and both still and carbonated beverages.
In addition, GEA supplies fully aseptic, standalone units for filling and emptying industrial bulk containers.
Products
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Aseptic Blow Fill System ABF
Suitable for both high and low acid operations, the ABF 2.0 combines an aseptic blow molding machine with aseptic filler and capper modules, and features a hydrogen peroxide-based sterilization technology for preforms leaving the oven and caps.
Aseptic Filling Bloc ECOSpin2 Zero
ECOSpin2 Zero is the seventh generation of GEA PAA-based aseptic filling blocs, a very compact system that comprises a rotary sterilizer, filler and capper enclosed in a microbiological isolator. FDA-approved, ECOSpin2 Zero is equipped with all the necessary process units to produce sterile water and a PAA solution, and filter all the process flu...
Aseptic Filling Bloc Modulbloc
FDA-validated Modulbloc technology is a smart solution for low/medium-speed filling lines. It’s suitable for both HA and LA beverages, can reach production speeds of up to 18,000 bottles per hour on 500 ml bottles and allows a line availability of 165 hours without the need for intermediate SOP cycles during production.
Aseptic Filling Bloc Whitebloc
Specifically designed for the dairy industry, Whitebloc is the ideal solution for the aseptic bottling of products in HDPE and PET containers. Whitebloc uses an hydrogen peroxide (H2O2)-based sterilization technology to preserve the shelf-life of milk-based drinks and sensitive beverages.
Downloads
Service Products
GEA Remote Support Filling
Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.
Service Kits for GEA Filling and Packaging lines
Order everything you need for optimal maintenance on your GEA filling and packaging lines, guaranteeing reliability and uptime.
GEA eShop Filling
Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.
GEA Smart Filling
Discover GEA Smart Filling, a fully integrated, web/mobile app platform where you can find answers to all your service needs.
GEA AseptiCheck®
Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
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