Efficient, accurate batter applicator for high-capacity production
Batter application is important for perfect coated products. The GEA OptiCoater, batter applicator, uses a four-layer batter curtain. This gives full coverage of the top of the products with a small dip construction for the bottom. You can fine-tune the process to suit your application by changing the position of the batter curtain and belt speed. This will give you ideal adhesion for breading. Easy operation. Robust design. Highly reliable. Proven worldwide.
The main product applications for GEA OptiCoater are: poultry products (boneless and bone-in), pork cutlets, meat replacement products and vegetables. This efficient and accurate batter applicator can also marinate pork tenderloins and spare ribs. Everything at high capacity.
High quality products with guaranteed even batter pick-up
Maximum production uptime
Maximum flexibility
A self-emptying drain underneath the batter applicator gives extremely short changeover times. Engineers can open the blower easily for inspection and cleaning without additional tools. There are no hoses between the pump and curtain, just quick-release pipes. These have no loose parts and give maximum access and clear inspection. The gas, spring-loaded belt construction gives full and easy access to all the machine interior surfaces.
A conveyor belt carries the product through a four-layer curtain of batter to ensure full coverage of the top. A small dip construction coats the bottom of the product. Alternatively, you can use a bottom flow box to ensure irregular products are coated completely. The conveyor belt speed can be adjusted by a frequency converter. An adjustable valve in the supply line sets the correct quantity of batter. A specially designed hygienic blower removes excess batter on the upper product side. A scraper or an additional bottom blower pipe removes excess batter from the bottom surface. The bottom blower pipe is optional depending on the application. The blower volume and frequency can be adjusted to suit the application.
OptiCoater 600 | OptiCoater 1000 | |
Belt width | 600 mm | 1000 mm |
Belt speed | 2 to 20 min/m | 2 to 20 min/m |
Min. product height | 8 mm | 8 mm |
Max. product height | 70 mm | 70 mm |
Dimensions LxWxH | 1840x1370x1430 mm | 1840x1770x1430 mm |
Machine weight | 460 kg | 550 kg |
GEA TempuMixer II, with gentle vortex mixing, is a fully automatic and recipe-controlled tempura batter mixer. It sets the industry standard in product quality, crispiness and consistency. The TempuMixer II reduces product waste and consumption of tempura mix ingredients. It is the most efficient way to produce crispy textured tempura coated prod...
CrumbMaster Gen 2 is the latest evolution of GEA’s dedicated crumb coater, embodying more than 60 years' experience in developing coating machines closely working with leading coating producers. The new coater/breader ensures high-quality and consistent coverage for all products, and handles a broad range of crumb types with minimal crumb breakag...
Engineered for efficiency, safety, and reliability, GEA EasyFry offers great performance in delivering consistently high-quality fried products. With features such as adjustable oil flow, high belt speed, and advanced sediment removal mechanisms, EasyFry ensures optimal product orientation, uniform cooking, and reduced operating costs.
The GEA CookStar industrial spiral oven. One of a family from GEA with excellent performance in terms of capacity, throughput, flexibility, consistency and reliability. Perfectly cooks poultry, pork, beef, fish or meat replacement products, consistently outperforming its rivals.
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.