Brine preparation perfected
GEA MixMaster
GEA MixMaster brine and marinade preparation system offers controlled and efficient mixing with the flexibility to adapt to meet specific application needs. Its functionality is essential for downstream processes, in use with injectors, massagers/tumblers and mixers.
Perfect mixing from light brines up to heavy marinades
Homogeneous brines and marinades are a critical factor in the marination process. GEA MixMaster delivers perfect mixing. From light brines and pickles up to higher viscose marinades. It features modular mixing and storage tanks of 500, 1500 or 3000 liters, making it possible to expand the system and increase capacity. It is equipped with a two-speed stirring device, ingredient hopper with venturi principle, and available in push-button or PLC versions.
With the modular mixing and storage tanks, capacity can be increased. A recipe management system is available on PLC-controlled machines for easy operation and repeatability and enables to clean in-between batches or perform a thoroughly cleaning process. The result: perfect brines and marinades made in a clean machine every time.
Main applications
GEA MixMaster is suited for the preparation of homogenic brines and marinades such as:
- Soluble water-like brines and pickles: ideal for applications like bacon and ham
- Brines with tendency to sediment: ideal for applications like tempura coated nuggets
- High viscose marinades: ideal for applications like chicken wings
- High viscose marinades with tendency to sediment: ideal for applications like spare ribs
Homogenic brine mix
- Complete homogeneity of brine or marinade, even with ingredients that are difficult to mix
- Flexible and efficient venturi system to dissolve and premix ingredients before entering mixing tank
- Equipped with a stirring device to help the mixing process and prevent sedimentation
- The best preparation for optimal brine retention, product marinade coverage and maximum yield
Application-driven and modular system
- Application-driven configured machine to ensure homogenic brine and marinade mix for wide application window
- Flawless integration with GEA injectors, tumblers and mixers
- Modular setup for mixing and storage tanks of 500, 1500 and 3000 liters
- Available in push button version and PLC-controlled machines with recipe management system for easy operation and repeatability
Ingredient hopper placed at ergonomically correct height
- Automatic ingredient supply from hopper by venturi mixing section
- Highly accessible, self-draining design, with easy to disassemble piping
- Piping system can be disassembled completely for fast and easy inspection and cleaning
- Compliant with latest hygiene and safety standards
Specifications
An advanced venturi system ensures the ingredients are dissolved and premixed into the liquid, before entering the mixing tank. Even working with materials which are difficult to mix, complete homogeneity can be obtained. Features like PLC control to have full process control, brine level control and pump protection ensure this machine is easy to use.
Modular design
The modular design allows easy conversion and extension of features on either the mixing or the storage tank. For example pump size can be adjusted to meet the desired application.
Stirring device
The stirring device prevents sedimentation by constantly stirring the brine or marinade mix. The stirring device has two, three-wing propellers and can be set to two different speeds, depending on the specifications of the brine or marinade. Next to that the pedals are designed to reduce foam, while reaching maximum turbulence.
Cooling with glycol (optional)
Option to have the mixing or storage tanks cooled to keep the brine or marinade at optimal temperature for further processing during the marination or preparation process.
Technical details
| MixMaster 500 | MixMaster 1500 | MixMaster 3000 | |
| Capacity | 500 l | 1500 l | 3000 l |
| Electric power | 7,2/12,7 kW | 6,8 / 12,3 kW | 6,8 / 12,3 kW |
| Machine weight | 495 kg | 594 kg | 767 kg |
| Dimensions | 1850x2450x2400 mm | 2400x2400x3200 mm | 2900x3000x3700 mm |
Related Products
GEA AccuJector
Step into the 2mm brine injection technology and benefit from precise and accurate brine distribution. The GEA AccuJector is designed for delicate parts such as boneless or bone-in poultry, beef steaks, pork filets and low-profile fish. It has the closest needle pattern available which leaves minimal needle marks on the products.
GEA MultiJector 2mm
Benefit from GEA's industry leading marination technology for precise brine injection of bacon and poultry products.
GEA MultiJector 3-4mm
Benefit from GEA’s cutting edge brine injection system for the industrial marination of cooked ham products.
GEA ScanMidi
Combining a surprising level of versatility with outstanding performance, the ScanMidi tumbling and massaging functions help ensure consistent brine and marinade distribution, whatever your recipes and process requirements. The ScanMidi is an outstanding choice when processing pork, beef, poultry or fish.
Service Products
GEA RemotePartner for food processing and packaging equipment
GEA RemotePartner combines digital machine access and remote support to help you swiftly identify the root cause of any equipment issue and get instant assistance from GEA experts. The result: faster issue diagnostics and resolution, enhanced machine performance, greater efficiency and minimal downtime.
GEA InsightPartner for food processing and packaging equipment
By providing instant access to real-time equipment data, InsightPartner helps food processors manage their production better. Our cloud-based solution provides advanced analytics and comprehensive insights based on continuous data monitoring.
GEA Insights
Pre2Fuel: Cleared for takeoff
GEA's innovative process marks a milestone in the pretreatment of biofuels such as hydro-treated vegetable oil and sustainable aviation fuel. By eliminating the bleaching process, manufacturers benefit from significant savings potential: over 50% lower operating costs and up to 12% less CO2 emissions.
The next era of food production with GEA NEXUS
Climate change and a growing world population put increased pressure on the energy-intensive food industry to feed more people without further impacting the planet. George Shepherd, GEA’s Global Technical Sustainability Manager, explains how GEA uses its engineering know-how to help processors produce more sustainably yet increase productivity.
