LYOVAC® Freeze dryers for small scale production modules
For flexible product development and small-scale production, including the use of nests and tubs, the FCM-I range of LYOVAC® Freeze Dryers from GEA provides reliable, safe and cost-effective productivity and price/performance excellence.
Designed to comply with the most stringent good manufacturing practice (GMP) standards, the LYOVAC® FCM 25-I, FCM 75-I and FCM 150-I freeze dryers are a unique and efficient combination of proven technology and individual solutions that are customized to meet specific user requirements.
Integrated VarioSys® Isolator
Built with operator safety in mind, full isolator protection for processes involving potent or toxic substances is available, and each unit is supplied with an integrated L-flange for the modular isolator system VarioSys®.
Supplied in three sizes (1.5 m², 4.5 m² and 9.9 m²) with nominal condenser capacities of 25 kg, 75 kg and 150 kg, the smaller FCM 25-I machine can process up to 6500 vials (2 mL) per batch, whereas the larger FCM 75-I and FCM 150-I units are capable of handling more than 20,000 and 42,000 similarly sized vials, respectively. An automatic loading and unloading system (ALUS®) is available.
| FCM 25-I | FCM 75-I | FCM 150-I | |
|---|---|---|---|
| Capacity | |||
| Shelf area | 1.5 m² | 4.5 m² | 9.9 m² |
| Shelves | 5 | 5 | 7 |
| Kg ice/24 h | 25 kg | 75 kg | 150 kg |
| Possible Load | |||
| 2R vials | 6523 | 20,039 | 42,406 |
| 6R vials | 3388 | 10,506 | 22,295 |
| 20R vials | 1778 | 5583 | 11,900 |
VarioSys: Evonik Case Study
The LYOVAC® freeze dryer offer the following features and benefits:
- compact footprint with a belly condenser design
- suitable for Grade C environments
- LYOSPARK® controlled nucleation
- LYOPLUS® silicone oil detection
- Fast turnaround through defrost/CIP/SIP
- alternative end-point detection is also available.
Plus, fully compatible with toxic, potent and volatile products, the FCM units are ATEX-compliant and designed for easy scale-up. Partial loading is also possible for variable batch sizes.
Operating in a Grade C environment, other modules, such as filling and capping systems, can be quickly and easily interchanged, resulting in both a dramatic reduction in footprint and equipment costs.
Available for rapid delivery — with low infrastructure requirements — for multiple product and/or delivery device lines, the modules offer an ideal solution for vial, ampoule, syringe and cartridge processing, as well as liquid, powder or lyophilized form applications.
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Produits associés
LYOVAC® Pharma Freeze Dryer
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SMART LYO® Pharma Freeze Dryer
SMART LYO™ Freeze Dryers help reduce the cost of freeze drying while maintaining quality and performance, making validation and documentation easier and reducing delivery times.
Process Analytical Technology (PAT) for Lyophilization: LYOPLUS®
LYOPLUS™ mass spectrometer is a multi-purpose measurement device for pharmaceutical freeze dryers.
ALUS® Load & Unload of Lyophilizers
ALUS® Automatic Load & Unload Systems minimize the risk of operator/product contamination while loading and unloading a freeze dryer.
GEA Insights
Nourrir le futur : La puissance novatrice de la lyophilisation
Pour nous, chez GEA, la réduction des déchets est importante. Nous sommes conscients qu’en exploitant la puissance de la technologie de la lyophilisation, nous pouvons transformer les denrées alimentaires en excédent en produits de valeur qui dureront longtemps, pour aider à réduire les déchets, allonger la durée de conservation et mettre en place un système agroalimentaire plus résilient pour les générations à venir.
GEA et Pulmuone rendent hommage à des générations de fabrication artisanale de naengmyeon
Lorsque le producteur de denrées alimentaires à base végétale sud-coréen Pulmuone a mis GEA au défi de moderniser ses nouilles froides traditionnelles, les « naengmyeon », les spécialistes R&D de GEA ont saisi la balle au bond. Ils ont aidé l’entreprise à développer un plat, qui est aujourd’hui une vraie réussite commerciale et dont la production consomme moins d’eau et d’électricité que les méthodes qui existaient auparavant. Le résultat est, par ailleurs, fidèle aux origines traditionnelles de ce plat et aux racines de Pulmuone, qui sont la santé, le bien-être et le développement durable.
